Guided Waves in Pitch-Catch Configuration: A Theoretical Framework to Steer Toward Experimental Tests

Author(s):  
Francesco Cordella ◽  
Mauro Cappelli ◽  
Francesco Bertoncini

Abstract Guided waves testing allows a long-range screening in pipes of different types and represents an effective and powerful non-destructing technique for defect detections using a limited number of points of measures. This kind of testing hence represents an appealing technique not only for the Oil and Gas industries but also for the Nuclear Industry, in particular regarding the Structural Health Monitoring of Nuclear Power Plants components. Another point of strength of this technique is that it can be applied in different configurations as the pulse-echo (the same probe is used both for transmission and signal receiving) or the pitch-catch (two symmetric probes are used one for the signal transmission and the second one for the signal receiving). In this way, the guided wave testing with magnetostrictive sensors can be reliably used for the short and long-term monitoring of Nuclear Power Plants components. The objective of this paper is to establish a strong theoretical background to pave the way for a robust experimental investigation. In particular, after the characterization through a general theoretical analysis, the focus is on a real steam discharge pipe with a high mechanical complexity used for many years in a research facility and now dismissed. The experimental method applied is the pitch-catch configuration of two magnetostrictive sensors. Preliminary experimental results conducted on a real complex steam discharge pipe are consistent with the theoretical analysis.

2019 ◽  
Vol 5 (1) ◽  
Author(s):  
Mauro Cappelli ◽  
Francesco Cordella ◽  
Francesco Bertoncini ◽  
Marco Raugi

Guided wave (GW) testing is regularly used for finding defect locations through long-range screening using low-frequency waves (from 5 to 250 kHz). By using magnetostrictive sensors, some issues, which usually limit the application to nuclear power plants (NPPs), can be fixed. The authors have already shown the basic theoretical background and simulation results concerning a real steel pipe, used for steam discharge, with a complex structure. On the basis of such theoretical framework, a new campaign has been designed and developed on the same pipe, and the obtained experimental results are now here presented as a useful benchmark for the application of GWs as nondestructive techniques. Experimental measures using a symmetrical probe and a local probe in different configurations (pulse-echo and pitch-catch) indicate that GW testing with magnetostrictive sensors can be reliably applied to long-term monitoring of NPPs components.


2006 ◽  
Vol 321-323 ◽  
pp. 441-444
Author(s):  
Heung Seop Eom ◽  
Sa Hoe Lim ◽  
Jae Hee Kim ◽  
Young H. Kim ◽  
Hak Joon Kim ◽  
...  

This study was aimed at developing an effective method and a system for on-line health monitoring of pipes in nuclear power plants by using ultrasonic guided waves. For this purpose we developed a multi-channel ultrasonic guided wave system for a long-range inspection of pipes and a few techniques which can effectively find defects in pipes. To validate the developed system we performed a series of experiments and analyzed the results.


Author(s):  
Francesco Bertoncini ◽  
Mauro Cappelli ◽  
Francesco Cordella ◽  
Marco Raugi

Guided Wave (GW) testing is regularly used for finding defect locations through long range screening using low-frequency waves (from 5 to 250 kHz) [1]-[3]. Magnetostrictive sensors can overcome some issues, which usually limit the application to Nuclear Power Plants (NPPs) [4], like for example, high temperatures [5]-[6], high wall thickness of components in the primary circuit, and characteristic defect typologies. The authors have already shown the basic theoretical background, some simulations and some first experimental results concerning a real steel pipe, used for steam discharge, having a complex structure. Collecting more experimental data with a novel test campaign on the same pipe its complex structure results as a useful benchmark for the application of GWs as Non Destructive Techniques (NDT). Experimental measures using a symmetrical probe and a local probe in different configurations (pulse-echo and pitch-catch) indicate that GW testing with magnetostrictive sensors can be reliably applied to long-term monitoring of NPP components.


Author(s):  
Peter Angell ◽  
Sheng-Hui Wang ◽  
Phil Simon ◽  
Hank Kleinfelder ◽  
Kevin Garrity ◽  
...  

Similar to many other industries, nuclear power plants (NPPs) have many kilometres of buried pipe that is not readily accessible for direct inspection. Given the nature of the systems, the nuclear industry experiences additional challenges as many services run in the same area, leading to what is described as a “spaghetti bowl” of piping. As a result, the traditional indirect, over the line, inspection practices developed for the oil and gas industry have not always been successfully applied at nuclear power plants. To address this issue, a collaborative Electric Power Research Institute/CANDU Owners Group (EPRI/COG) research project was established with Mears Group Inc. and Atomic Energy of Canada Limited (AECL) Nuclear Laboratories. In this program, initial testing of four methods was carried out at the Mears Group Inc, test site that had been modified with additional grounding systems to simulate a nuclear power plant. This was followed by testing of the same methods at the AECL Nuclear Laboratories Chalk River site. This paper will discuss the results of those studies and present some of the findings that were made that can help to overcome the challenges faced by Nuclear Power Plants.


Author(s):  
Zhenhua Tian ◽  
Xiaoyi Sun ◽  
Linlin Ma ◽  
Lingyu Yu

The U.S. Nuclear Regulatory Commission (NRC) issued Generic Letter 2008-01 due to the safety concern associated with gas accumulation events in emergency core cooling pipes of nuclear power plants. Since the gas accumulation may critically damage pipes, pumps, and valves, and affect the safety operation of nuclear power plants, the gas accumulation needs to be detected as well as quantified. This paper presents a quantitative gas accumulation detection method for water loaded pipes by using guided waves. To establish the detection method, we investigated the differences between guided waves in a free pipe and those in a water loaded pipe. The guided waves in both cases were measured by using a scanning laser Doppler vibrometer, and analyzed by using frequency wavenumber analysis. Analysis results show that guided wave characteristics such as wavenumbers and wave speeds are different between the free and water loaded pipes. Based on those findings, we developed a gas accumulation detection method that can also provide quantitative information of the gas accumulation. Through a proof-of-concept test, the quantitative gas accumulation detection method was verified.


Author(s):  
Ronald C. Lippy

The nuclear industry is preparing for the licensing and construction of new nuclear power plants in the United States. Several new designs have been developed and approved, including the “traditional” reactor designs, the passive safe shutdown designs and the small modular reactors (SMRs). The American Society of Mechanical Engineers (ASME) provides specific Codes used to perform preservice inspection/testing and inservice inspection/testing for many of the components used in the new reactor designs. The U.S. Nuclear Regulatory Commission (NRC) reviews information provided by applicants related to inservice testing (IST) programs for Design Certifications and Combined Licenses (COLs) under Part 52, “Licenses, Certifications, and Approvals for Nuclear Power Plants,” in Title 10 of the Code of Federal Regulations (10 CFR Part 52) (Reference 1). The 2012 Edition of the ASME OM Code defines a post-2000 plant as a nuclear power plant that was issued (or will be issued) its construction permit, or combined license for construction and operation, by the applicable regulatory authority on or following January 1, 2000. The New Reactors OM Code (NROMC) Task Group (TG) of the ASME Code for Operation and Maintenance of Nuclear Power Plants (NROMC TG) is assigned the task of ensuring that the preservice testing (PST) and IST provisions in the ASME OM Code to address pumps, valves, and dynamic restraints (snubbers) in post-2000 nuclear power plants are adequate to provide reasonable assurance that the components will operate as needed when called upon. Currently, the NROMC TG is preparing proposed guidance for the treatment of active pumps, valves, and dynamic restraints with high safety significance in non-safety systems in passive post-2000 reactors including SMRs.


Author(s):  
William D. Rezak

One of America’s best kept secrets is the success of its nuclear electric power industry. This paper presents data which support the construction and operating successes enjoyed by energy companies that operate nuclear power plants in the US. The result—the US nuclear industry is alive and well. Perhaps it’s time to start anew the building of nuclear power plants. Let’s take the wraps off the major successes achieved in the nuclear power industry. Over 20% of the electricity generated in the United States comes from nuclear power plants. An adequate, reliable supply of reasonably priced electric energy is not a consequence of an expanding economy and gross national product; it is an absolute necessity before such expansion can occur. It is hard to imagine any aspect of our business or personal lives not, in some way, dependent upon electricity. All over the world (in 34 countries) nuclear power is a low-cost, secure, safe, dependable, and environmentally friendly form of electric power generation. Nuclear plants in these countries are built in six to eight years using technology developed in the US, with good performance and safety records. This treatise addresses the success experienced by the US nuclear industry over the last 40 years, and makes the case that this reliable, cost-competitive source of electric power can help support the economic engine of the country and help prevent experiences like the recent crisis in California. Traditionally, the evaluation of electric power generation facility performance has focused on the ability of plants to produce at design capacity for high percentages of the time. Successful operation of nuclear facilities is determined by examining capacity or load factors. Load factor is the percentage of design generating capacity that a power plant actually produces over the course of a year’s operation. This paper makes the case that these operating performance indicators warrant renewed consideration of the nuclear option. Usage of electricity in the US now approaches total generating capacity. The Nuclear Regulatory Commission has pre-approved construction and operating licenses for several nuclear plant designs. State public service commissions are beginning to understand that dramatic reform is required. The economy is recovering and inflation is minimal. It’s time, once more, to turn to the safe, reliable, environmentally friendly nuclear power alternative.


Author(s):  
Andrei Gribok ◽  
Vivek Agarwal

This paper describes the application of independent component analysis (ICA) to detect corrosion-induced defects in commercial nuclear power plants. This paper analyzes the applicability and benefits of ICA when applied to guided wave (GW) technology to detect corrosion in secondary circuits, as well as studying the potential for expanding the range of GW technology to include complex geometries and piping components. The ultrasonic GWs can inspect long stretches of straight piping; however, more complex geometries that include elbows, welds, and tees are causing spurious reflections and coherent noise, which significantly decreases the sensitivity of the GW systems. The potential of ICA to improve detection sensitivity is analyzed and practical recommendations are provided. It is demonstrated on GW data collected at one of the commercial nuclear power plants that ICA, under certain conditions, is capable of separating different coherent noise components and has potential for improving signal-to-noise ratio.


Author(s):  
S. Herstead ◽  
M. de Vos ◽  
S. Cook

The success of any new build project is reliant upon all stakeholders — applicants, vendors, contractors and regulatory agencies — being ready to do their part. Over the past several years, the Canadian Nuclear Safety Commission (CNSC) has been working to ensure that it has the appropriate regulatory framework and internal processes in place for the timely and efficient licensing of all types of reactor, regardless of size. This effort has resulted in several new regulatory documents and internal processes including pre-project vendor design reviews. The CNSC’s general nuclear safety objective requires that nuclear facilities be designed and operated in a manner that will protect the health, safety and security of persons and the environment from unreasonable risk, and to implement Canada’s international commitments on the peaceful use of nuclear energy. To achieve this objective, the regulatory approach strikes a balance between pure performance-based regulation and prescriptive-based regulation. By utilizing this approach, CNSC seeks to ensure a regulatory environment exists that encourages innovation within the nuclear industry without compromising the high standards necessary for safety. The CNSC is applying a technology neutral approach as part of its continuing work to update its regulatory framework and achieve clarity of its requirements. A reactor power threshold of approximately 200 MW(th) has been chosen to distinguish between large and small reactors. It is recognized that some Small Modular Reactors (SMRs) will be larger than 200 MW(th), so a graded approach to achieving safety is still possible even though Nuclear Power Plant design and safety requirements will apply. Design requirements for large reactors are established through two main regulatory documents. These are RD-337 Design for New Nuclear Power Plants, and RD-310 Safety Analysis for Nuclear Power Plants. For reactors below 200 MW(th), the CNSC allows additional flexibility in the use of a graded approach to achieving safety in two new regulatory documents: RD-367 Design of Small Reactors and RD-308 Deterministic Safety Analysis for Small Reactors. The CNSC offers a pre-licensing vendor design review as an optional service for reactor facility designs. This review process is intended to provide early identification and resolution of potential regulatory or technical issues in the design process, particularly those that could result in significant changes to the design or analysis. The process aims to increase regulatory certainty and ultimately contribute to public safety. This paper outlines the CNSC’s expectations for applicant and vendor readiness and discusses the process for pre-licensing reviews which allows vendors and applicants to understand their readiness for licensing.


2006 ◽  
Vol 321-323 ◽  
pp. 743-746 ◽  
Author(s):  
Jong Ho Park ◽  
Joon Hyun Lee ◽  
Gyeong Chul Seo ◽  
Sang Woo Choi

In carbon steel pipes of nuclear power plants, local wall thinning may result from erosion-corrosion or flow-accelerated corrosion(FAC) damage. Local wall thinning is one of the major causes for the structural fracture of these pipes. Therefore, assessment of local wall thinning due to corrosion is an important issue in nondestructive evaluation for the integrity of nuclear power plants. In this study, laser-generated ultrasound technique was employed to evaluate local wall thinning due to corrosion. Guided waves were generated in the thermoelastic regime using a Q-switched pulsed Nd:YAG laser with a linear slit array. . In this paper, time-frequency analysis of ultrasonic waveforms using wavelet transform allowed the identification of generated guided wave modes by comparison with the theoretical dispersion curves. Modes conversion and group velocity were employed to detect thickness reduction.


Sign in / Sign up

Export Citation Format

Share Document