Time-Varying Chatter Frequency Characteristics in Thin-Walled Workpiece Milling With B-Spline Wavelet on Interval Finite Element Method

Author(s):  
Chenxi Wang ◽  
Xingwu Zhang ◽  
Xuefeng Chen ◽  
Hongrui Cao

As the most significant material removal method, milling plays a very important role in the manufacturing industry. However, chatter occurs frequently in milling, which will seriously affect the production efficiency. The accurate prediction of chatter frequency can contribute to chatter monitoring and the design of the controller for chatter mitigation. During thin-walled workpiece milling under chatter, a new phenomenon of time-varying chatter frequency is discovered and explained in this paper. This phenomenon can be explained as follows, with the workpiece material removal, the modal parameters change during thin-walled milling, which can cause the continuous change of chatter frequency. In order to predict the varying modal parameters, this paper provided an efficient tool, the B-spline wavelet on interval finite element method (BSWIFEM), which can possess the material removal problem more accurately and more rapidly. Based on the calculated modal parameters, the time-varying chatter frequency can be obtained with the chatter frequency calculation formulas. To verify the calculated results, a number of milling tests are implemented on thin-walled parts. The experimental results show that the calculated chatter frequency is in good agreement with the measured chatter frequency, which validates the effectiveness of the proposed method.

Vestnik MGSU ◽  
2021 ◽  
pp. 666-675
Author(s):  
Pavel A. Akimov ◽  
Marina L. Mozgaleva ◽  
Taymuraz B. Kaytukov

Introduction. This distinctive paper addresses the local semi-analytical solution to the problem of plate analysis. Isotropic plates featuring the regularity (constancy) of physical and geometric parameters (modulus of elasticity of the plate material, Poisson’s ratio of the plate material, dimensions of the cross section of the plate) along one direction (dimension) are under consideration. This direction is conventionally called the basic direction. Materials and methods. The B-spline wavelet discrete-continual finite element method (DCFEM) is used. The initial operational formulation of the problem was constructed using the theory of distribution and the so-called method of extended domain, proposed by Prof. Alexander B. Zolotov. Results. Some relevant issues of construction of normalized basis functions of the B-spline are considered; the technique of approximation of corresponding vector functions and operators within DCFEM is described. The problem remains continual if analyzed along the basic direction, and its exact analytical solution can be obtained, whereas the finite element approximation is used in combination with a wavelet analysis apparatus in respect of the non-basic direction. As a result, we can obtain a discrete-continual formulation of the problem. Thus, we have a multi-point (in particular, two-point) boundary problem for the first-order system of ordinary differential equations with constant coefficients. A special correct analytical method of solving such problems was developed, described and verified in the numerous papers of the co-authors. In particular, we consider the simplest sample analysis of a plate (rectangular in plan) fixed along the side faces exposed to the influence of the load concentrated in the center of the plate. Conclusions. The solution to the verification problem obtained using the proposed version of wavelet-based DCFEM was in good agreement with the solution obtained using the conventional finite element method (the corresponding solutions were constructed with and without localization; these solutions almost completely coincided, while the advantages of the numerical-analytical approach were quite obvious). It is shown that the use of B-splines of various degrees within wavelet-based DCFEM leads to a significant reduction in the number of unknowns.


2008 ◽  
Vol 2008.46 (0) ◽  
pp. 1-2
Author(s):  
Yuichi SUGIMOTO ◽  
Satoyuki TANAKA ◽  
Hiroshi OKADA ◽  
Masahiko FUJIKUBO ◽  
Shigenobu OKAZAWA

2017 ◽  
Vol 17 (04) ◽  
pp. 1750051 ◽  
Author(s):  
Wasiu A. Oke ◽  
Yehia A. Khulief

The vibration analysis of composite pipes with internal wall defects due to erosion-induced surface degradation is investigated. The surface defects are treated as discontinuities. The geometry of the discontinuity is permitted to vary within the cross-section both in the angular and radial directions, and to occupy any length of the pipe span. A B-spline wavelet-based finite element method (BWFEM) that takes advantage of the localization properties of wavelets is invoked; thus utilizing its effectiveness in modeling of crack problems and local damages. The composite pipe was treated as beam elements that obey the Euler–Bernoulli beam theory. Unlike the conventional finite element method (FEM), the developed BWFEM uses fewer elements without compromising the accuracy. Numerical simulations are performed to demonstrate the accuracy and efficiency of the developed element through comparison with available results in the literature, as well as results obtained using ANSYS. Some benchmark solutions are obtained for the composite pipe with internal surface defects of different geometries.


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