An Object-Oriented Feature-Based CAD/CAPP/CAM Integration Framework

Author(s):  
Ming-Tzong Wang

Abstract This paper presents an object-oriented feature-based CAD/CAPP/CAM integration framework in a concurrent engineering environment. The framework which is still under development at Yuan-Ze’s automation center is a layered hierarchy based on an object-oriented feature-based part model. The part model serves as a central database for design, process planning, and manufacturing related activities. Feature-based design approach in conjunction with feature recognition approach is incorporated in this integration framework. This dual approach can balance overall computational efficiency and modeling complexity of the interface between design and process planning. There are three levels at the process planning stage : primary level, secondary level and detailing level. The primary level is concerned with the issues of intermediate shape generation. At the secondary process planning level the intermediate specifications of features and workpieces are determined. The detailing level elaborates on the selection of corresponding facilities and parameters for each manufacturing operation. This manufacturing information is used to drive the downstream CAM activities such as NC part programming, production control and scheduling, operation setup and so forth.

Author(s):  
C. Jebaraj ◽  
D. Kingsly Jeba Singh

This work explains the development of an integrated modeler, which is applied in the design-to-manufacturing stages of manufacturing processes namely machining, sheet metal processing and forging. Its system architecture is broadly divided into four modules namely, Feature Based Design (FBD), Virtual Factory Environment (VFE), Process Based Feature Mapping (PBFM) and Process Planning (PP). Feature based design is used for the design, modeling, synthesis, representation and validation of the components for manufacturing applications. New set of features namely integrated features are pre-defined as feature templates and instanced to get / derive the information required for the design-to-manufacturing stages of the components. VFE defines the factory, which provides the database for operations, machines, cutting tools, work pieces etc. The knowledge base of the developed system maps validated features of the component into operation sets in the first phase of the PBFM. Each operation in the operation sets can be executed using different machines and tools in a factory. All these possible choices are obtained in the second phase of PBFM. Genetic algorithm is used to find the optimal sequence of operations, machines and tools for different criteria in the process planning stage. This paper explains the developed system with case studies.


Author(s):  
JungHyun Han ◽  
Aristides A. G. Requicha

Abstract Process planning for machined parts typically requires that a part be described through machining features such as holes, slots and pockets. This paper presents a novel feature finder, which automatically generates a part interpretation in terms of machining features, by utilizing information from a variety of sources such as nominal geometry, tolerances and attributes, and design features. The feature finder strives to produce a desirable interpretation of the part as quickly as possible. If this interpretation is judged unacceptable by a process planner, alternatives can be generated on demand. The feature finder uses a hint-based approach, and combines artificial intelligence techniques, such as blackboard architecture and uncertain reasoning, with the geometric completion procedures first introduced in the OOFF system previously developed at USC.


Author(s):  
Xu Zhang ◽  
Chao Liang ◽  
Tiedong Si ◽  
Ding Ding

In process planning of machined part, machining feature recognition and representation, feature-based generative process planning, and the process intermediate model generation are the key issues. While many research results have been achieved in recent years, the complete modeling of machining features, process operations, and the 3D models in process planning are still need further research to make the techniques to be applied in practical CAPP systems. In this paper, a machining feature definition and classification method is proposed for the purpose of process planning based on 3D model. Machining features are defined as the surfaces formed by a serious of machining operation. The classification scheme of machining features is proposed for the purpose of feature recognition, feature-based machining operations reasoning, and knowledge representation. Recognized from B-Rep representation of design model, machining features are represented by adjacent graph and organized by feature relations. The machining process plan is modeled as operations and steps, which is the combination and sequencing of machining feature’s process steps. The process intermediate models (PIM) are important for process documentation, analysis and NC programming. An automatic PIM generation approach is proposed using local operations directly on B-Rep model. The proposed data structure and algorithm is adopted in the development of CAPP tool on solid modeler ACIS/HOOPS.


Author(s):  
Jian Dong ◽  
Sreedharan Vijayan

Abstract The elements of Computer-Aided Manufacturing, do not make full use of the part description stored in a CAD model because it exists in terms of low-level faces, edges and vertices or primitive volumes related to the manufacturing planning task. Consequently manufacturing planning still depends upon human expertise and input to interpret the part definition according to manufacturing needs. Feature-based technology is becoming an important tool to resolve this and other related problems. One approach is to design the part using Features directly. Another approach is Manufacturing Feature Extraction and Recognition. Manufacturing Feature Extraction consists of searching for the part description, recognizing cavity features, extracting those features as solid volumes of material to be removed. Feature Recognition involves raising this information to the level of part features which can be read by a process planning program. The feature extraction can be called optimal if the manufacturing cost of the component using those features can be minimized. An optimized feature extraction technique using two powerful optimization methods viz., Simulated Annealing and Genetic Algorithm is presented in this paper. This work has relevance in the areas of CAD/CAM linking, process planning and manufacturability assessment.


Author(s):  
Sathish Kumar Adapa ◽  
Dowluru Sreeramulu ◽  
Jagadish

This paper reports classification and automatic extraction of various cylindrical and milling features in conventional machining process parts. In this work, various algorithms like hole recognition algorithm (HRA) and milling feature recognition algorithm (MFRA) have been used for identification of different cylindrical and milling features. A cylindrical feature is identified based on specific logical rules, and milling feature is identified based on the concept of concave decomposition of edges. In-house developed JAVA program is used to write algorithm, and then validation of the algorithm is done through two case studies. The HRA and MFRA algorithms extract the cylindrical features (through holes, blind holes, taper holes, and bosses) and milling features (slot, blind slot, step, blind step, pockets) precisely. The current work is well suitable to extract the features in conventional machining parts and thereby improve the downstream applications likes process planning, CAPP, CAM, etc.


2014 ◽  
Vol 592-594 ◽  
pp. 888-893
Author(s):  
Pothala Sreenu ◽  
Ravi Kumar Gupta

Process planning in a computer integrated manufacturing (CIM) requires integrated system for design and manufacturing activities. For sheet metal part, feature recognition and feature reasoning of a product model for process planning is an essential component of CIM environment. Research work for feature recognition and reasoning has been addressed in literature, which is limited to the geometric and topological information but actual process parameters requited for manufacturing operation is still an open issue. Our research is for extraction of process parameters from a sheet metal part model which is in STEP Format. These process parameters can be used in sheet metal manufacturing to control the operations. This paper presents extraction of process parameters for a sheet metal feature from a sheet metal part model (STEP Format). This work then formulates the feature processes in terms of extracted process parameters, material properties, sheet metal dimension and feature dimension. The actual operation in real manufacturing environment is identified as extension of the proposed work. The extraction of process parameters for sheet metal operation is demonstrated with case studies.


Author(s):  
M. Mantyla ◽  
J. Opas ◽  
J. Puhakka

Abstract Feature-based product models have recently been proposed as a basis for generative process planning systems for mechanical applications. In this approach, the part is broken into a set of manufacturing features which are associated with various kinds of technological information useful for process planning. A fundamental problem of this approach is the fact that a given part usually has several interpretations as features. Ideally, all these interpretations should be taken into account in the process planner in order to achieve globally optimal plans. Hence, any planner that starts from a fixed collection of features created by feature recognition or by user input has already committed itself to a limited view of the part, and cannot take into account manufacturing opportunities corresponding with the other views. As a solution to this problem of premature commitment, we propose the use of what we call relaxed feature models. In this approach, features can be reinterpreted by the process planner to take into account manufacturing possibilities from a wider range than what any particular selection would make possible. As an example of the benefits of this approach, we describe the manufacturability analysis component of our experimental generative process planner for 3-axis milling operations of prismatic parts.


2012 ◽  
Vol 482-484 ◽  
pp. 2114-2117
Author(s):  
Li Hong Qiao ◽  
Jian Feng Wu

Feature-based numerical control programming can enhance the process planning efficiency for complex structural parts in aeronautic industry. Feature recognition is often being a useful tool to the domain. In order to handle the variety and uncertainty of the feature interpretation of feature recognition of structural parts, a region-based feature recognition approach is proposed. On the basis of the characteristics of the structural parts, the approach employs the fact that topology surfaces of structural parts have directions, and utilizes region as the foundation of feature recognition. By recognition and combination of regions, the approach acquires the features of a structural part. The approach is efficient in recognizing the features of structural parts which have apparent directional characteristic.


2014 ◽  
Vol 598 ◽  
pp. 591-594 ◽  
Author(s):  
Li Yan Zhang

ISO 14649, known as STEP-NC, is new model of data transfer between CAD/CAM systems and CNC machines. In this paper, the modeling based on machining feature is proposed. The machining feature comes from the manufacturing process considering the restriction of machining technology and machining resource. Then the framework for computer aided process planning is presented, where the algorithms of operation planning is studied. The practical example has been provided and results indicate that machining feature based model can integrate with CAPP and STEP-NC seamlessly.


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