Multi-Objective Optimal Design of Functionally Gradient Materials

Author(s):  
Anthony Garland ◽  
Georges Fadel

The objective of this research is to optimally design both the topology and material distribution of functionally gradient material objects while considering more than one objective. Many techniques exist for both topology optimization and optimal placement of functionally gradient material within a single object, but combining the two is challenging. In addition, gradient materials allow customization of individual regions of a single part in order to achieve conflicting objectives or constraints. This paper shows a technique for concurrent topology and material gradient optimization within a single part while considering two conflicting objectives. The algorithm is applied to a standard topology optimization problem. The resulting gradient material designs have regions with distinct functionality and the material in these regions is chosen based on the regions function. In addition, a comparison of the gradient material design and a corresponding homogenous material design shows a significant improvement in the objective value for the gradient material design.

2015 ◽  
Vol 137 (11) ◽  
Author(s):  
Anthony Garland ◽  
Georges Fadel

This paper presents the challenges and solutions encountered while designing and then printing functionally gradient material (FGM) objects using an off the shelf fused deposition modeling (FDM) 3D printer. The printer, Big Builder Dual-Feed Extruder from 3dprinter4u, Noordwijkerhout, The Netherlands, has the unique design of extruding two different filaments out of one nozzle. By controlling the rate at which the two filaments are pulled into the melt chamber, FGM objects can be printed. Software challenges associated with process planning required to print an FGM object are solved by showing a method for printing a discretized gradient and by designing an open-loop control mechanism for the extruder motors. A design method is proposed that models an object using a level-set function (LSF) with a material gradient. Instead of merely identifying the boundaries of the object, the level set also models the material gradient within the object. This representation method along with a genetic algorithm finds an optimal design for an FGM cantilever beam that is then printed on the FDM printer. The model and genetic algorithm are also used to solve a standard topology optimization problem. The results are compared to a similar FGM topology optimization method in the literature. All the codes for this paper are made open source to facilitate future research.


2020 ◽  
Vol 58 (11-12) ◽  
pp. 737-742
Author(s):  
Yingshui Yu ◽  
Chenglong Yao ◽  
Yubo Zhang ◽  
Guangye Xu ◽  
Tingju Li ◽  
...  

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