Unsteady Flows Inside the Piping Systems of Internal Combustion Engines: 1-D Simulation Modeling and Experimental Validation

Author(s):  
David Chalet ◽  
Pascal Chesse ◽  
Michel Violleau

The main difficulty for the one-dimensional simulation of pressure waves in the inlet and exhaust systems of Internal Combustion Engines consists in the modeling of singularities (area changes, bends, junctions, etc.). The models presented in the literature are based on the behavior of the singularity in steady flow. However the pressure losses due to the wave propagation are different from those obtained in stationary flow. The authors’ objective is to propose models with a better precision based on the non steady study of the singularities which can be found in Internal Combustion Engines. Specifically, this paper presents the investigation of the pipe wall friction factor and the sudden contraction area. The first step consists in studying the behavior of pressure waves through pipes with the Fluent CFD code. Next, a model parameterized with the Reynolds number is proposed for the pipe wall friction factor while another one with the Mach number is proposed for the sudden contraction area. These models are included in a 1-D simulation code. Finally, in order to evaluate the accuracy of the simulation program, the models are compared with experimental data. The results show a satisfactory agreement between model predictions and experimental measurements.

2011 ◽  
Vol 20 (2) ◽  
pp. 181-188 ◽  
Author(s):  
David Chalet ◽  
Alexandre Mahé ◽  
Jean-François Hétet ◽  
Jérôme Migaud

Author(s):  
David Chalet ◽  
Pascal Chesse ◽  
Jean-Franc¸ois Hetet ◽  
Bahadir Inozu ◽  
Philippe Roy

Controlling the pressure wave propagation inside the inlet and exhaust systems of internal combustion engines is essential for the optimization of the cylinder filling and emptying as well as the combustion process. In this objective, the authors have been developing a new one-dimensional simulation code for several years. This paper presents an investigation of plain open end boundary conditions and bend elements. First, the pressure waves at the pipe inlet are analyzed with the Fluent CFD code. It appears that the losses can be modeled with the use of a coefficient that depends on the Mach number as well as the ratio between the pipe diameter and thickness. Then, the paper focuses on the modeling of bends. The losses in this type of elements can be modeled by the addition of a friction factor in the gas dynamics equations. This factor depends on the bend angle and the ratio between the tube radius of curvature and diameter. Finally, an experimental study aimed at evaluating the accuracy of the 1D simulation code is presented. The code enhancements significantly improve flow calculations and allow for the optimization of the inlet and exhaust systems of internal combustion engines.


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