Crack Growth Model for the Probabilistic Assessment of Inspection Strategies for Steam Generator Tubes

Author(s):  
Brian Wolf ◽  
Shripad T. Revankar ◽  
Jovica R. Riznic

Assessment of the conditional probabilities of tube failures, leak rates, and ultimately risk of exceeding licensing dose limits as an approach used to steam generator tube fitness-for-service assessment has begun to be used increasingly in recent years throughout the nuclear power industry. One of the important topics in the assessment is the crack growth model that predicts the growth of crack size with time. The plot of the log of change in crack length per cycle, against the log of stress intensity factor range shows three distinct regions where in Regions I and III the change in crack length per cycle increases faster with stress intensity factor. On the other hand Region II shows linear variation. While effective for predicting Region II of fatigue crack growth, “Paris law” is often not properly used in making life predictions because a majority of the fatigue life of a specimen occurs in Region I. Physical models for Region I growth have not yet been successful. Recently substantial effort is made in modeling crack growth model with experimental data for Regions I and II. The present work reviews recent work in predicting the fatigue crack growth rate in Region I and II. The characteristics of such models are examined and their limitations are discussed in context with steam generator tube crack growth. Recommendations are made on crack growth models for region I and II.

2011 ◽  
Vol 66-68 ◽  
pp. 82-89
Author(s):  
Li Ming Wu ◽  
Yu Ting He ◽  
Xin Bo Wang ◽  
Hai Wei Zhang ◽  
Jin Qiang Du ◽  
...  

The finite element model of a 7075-T7410 straight attachment lug is built by using the finite element software ANSYS, a cosine distribution pin-bearing pressure is applied on the surface of the pin-hole as a boundary condition. The stress intensity factor (SIF) expression for the straight attachment lug with a single through-the-thickness crack and subjected to an axial pin-load is determined by studying on the effect of the geometric parameters (the dimensionless crack length a/R1,the ratio of outer radius to inside radius R2/R1 and the inside radius R1) on SIF value. The fatigue crack growth velocity (da-dN) and the stress intensity factor’s amplitude (ΔK) is calculated by the SIFs equations to get the values of the Paris constants, offering an analytical method for establishment of the fatigue crack growth model of the typical straight lugs. The paper can be helpful in assessing and designing damage tolerant attachment lugs.


2011 ◽  
Vol 291-294 ◽  
pp. 1043-1050 ◽  
Author(s):  
Li Ming Wu ◽  
Yu Ting He ◽  
Hai Wei Zhang ◽  
Rong Hong Cui ◽  
Jin Qiang Du ◽  
...  

The finite element model of a straight attachment lug subjected to an oblique loading less than 45 degrees is built by using the finite element software ANSYS, a cosine pin-bearing pressure distribution is applied on the hole of lug as a boundary condition. The stress intensity factor (SIF) expression for the straight attachment lug with a single through-the-thickness crack, which is subjected an oblique pin-load less than 45 degrees, is determined by studying on the influence law of dimensionless crack length (a/R1),ratio of outer radius to inside radius (R2/R1), inside radius (R1) and pin-load angle (β) on the SIFs values. The expression is validated by contrasting with the ANSYS results and the data of residual strength test. The stress intensity factor’s amplitude (ΔK) are calculated by the SIF equation to get the values of the Paris constants. The fatigue crack growth model of attachment lug subjected to oblique pin-load is established, offering an analytical as well as experimental method for assessing and designing damage tolerant attachment lugs.


2003 ◽  
Vol 125 (1) ◽  
pp. 71-77 ◽  
Author(s):  
Muhammad Irfan-ul-Haq ◽  
Nesar Merah

This study addresses the effect of temperature on fatigue crack growth (FCG) behavior of CPVC. FCG tests were conducted on CPVC SEN tensile specimens in the temperature range −10 to 70°C. These specimens were prepared from 4-in. injection-molded pipe fittings. Crack growth behavior was studied using LEFM concepts. The stress intensity factor was modified to include the crack closure and plastic zone effects. The effective stress intensity factor range ΔKeff gave satisfactory correlation of crack growth rate (da/dN) at all temperatures of interest. The crack growth resistance was found to decrease with temperature increase. The effect of temperature on da/dN was investigated by considering the variation of mechanical properties with temperature. Master curves were developed by normalizing ΔKeff by fracture strain and yield stress. All the da/dN-ΔK curves at different temperatures were collapsed on a single curve. Crazing was found to be the dominant fatigue mechanism, especially at high temperature, while shear yielding was the dominant mechanism at low temperatures.


2005 ◽  
Vol 297-300 ◽  
pp. 1120-1125 ◽  
Author(s):  
Myung Hwan Boo ◽  
Chi Yong Park

In order to study the influence of stress ratio and WC grain size, the characteristics of fatigue crack growth were investigated in WC-Co cemented carbides with two different grain sizes of 3 and 6 µm. Fatigue crack growth tests were carried out over a wide range of fatigue crack growth rates covering the threshold stress intensity factor range DKth. It was found that crack growth rate da/dN against stress intensity factor range DK depended on stress ratio R. The crack growth rate plotted in terms of effective stress intensity factor range DKeff still exhibited the effect of microstructure. Fractographic examination revealed brittle fracture at R=0.1 and ductile fracture at R=0.5 in Co binder phase. The amount of Co phase transformation for stress ratio was closely related to fatigue crack growth characteristics.


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