Fatigue Assessment for Combined HCF/LCF Loading

Author(s):  
Damir T. Jelaska

The closed form expression for estimation of the crack initiation life at combined HCF/LCF loading is derived, and the way of reshaping the crack growth rate formulae in the form enabling their use in fatigue design at non-stationary loading is demonstrated. This new derived formula suggests an additional damage increase when crossing from one stress block to another. It is proposed to call this effect as “block crossing effect”. Herein, the reshaped crack growth rate formula is applied for the fatigue design of structures and components made of titanium alloy Ti-6Al-4V and subjected to combined HCF/LCF loading. For the stress history simplified in the way that it consists of one LCF stress block with number of cycles equal to number of start-up in-service operations, at load ratio r = 0, followed by one HCF stress block at load ratio r > 0 with summed-up all HCF cycles, the closed form expression is derived for estimating the crack propagation life at combined HCF/LCF loading. Smith and Haigh diagrams as design tool for estimating the fatigue strengths for designed fatigue life, known load ratio and various number of HCF cycles per one combined stress block, are obtained for same material and same loading.

MRS Bulletin ◽  
1989 ◽  
Vol 14 (8) ◽  
pp. 25-36 ◽  
Author(s):  
P.K. Liaw

Fracture mechanics technology is an effective tool for characterizing the rates of fatigue crack propagation. Generally, fatigue crack growth rate (da/dN) in each loading cycle can be presented as a function of stress intensity range (ΔK), where ΔK = Kmax — Kmin, Kmax and Kmin are the maximum and the minimum stress intensities, respectively. A typical fatigue crack growth rate curve of da/dN versus ΔK can be divided into three regimes, i.e., Stage I (near-threshold), Stage II (Paris), and Stage III (fast) crack growth regions, as shown in Figure 1.Depending on the region of crack growth, fatigue crack growth behavior can be sensitive to microstructure, environment, and loading conditions [e.g., R (load) ratio = Kmin / Kmax]. In the nearthreshold region, fatigue crack growth rates are very slow, ranging from approximately 10−10 to 10−8 m/cycle. In this region, the fatigue crack growth rate curve eventually reaches a threshold stress intensity range, ΔKth, below which the crack would not grow or grow at an extremely slow rate. Typically, the value of ΔKth is operationally defined as the stress intensity range which gives a corresponding crack growth rate of 10−10 m/cycle. In the nearthreshold region, the influence of microstructure, environment, and load ratio on the rates of crack propagation is very significant.


2021 ◽  
Vol 11 (1) ◽  
pp. 329-338 ◽  
Author(s):  
E. Surojo ◽  
J. Anindito ◽  
F. Paundra ◽  
A. R. Prabowo ◽  
E. P. Budiana ◽  
...  

Abstract Underwater wet welding (UWW) is widely used in repair of offshore constructions and underwater pipelines by the shielded metal arc welding (SMAW) method. They are subjected the dynamic load due to sea water flow. In this condition, they can experience the fatigue failure. This study was aimed to determine the effect of water flow speed (0 m/s, 1 m/s, and 2 m/s) and water depth (2.5 m and 5 m) on the crack growth rate of underwater wet welded low carbon steel SS400. Underwater wet welding processes were conducted using E6013 electrode (RB26) with a diameter of 4 mm, type of negative electrode polarity and constant electric current and welding speed of 90 A and 1.5 mm/s respectively. In air welding process was also conducted for comparison. Compared to in air welded joint, underwater wet welded joints have more weld defects including porosity, incomplete penetration and irregular surface. Fatigue crack growth rate of underwater wet welded joints will decrease as water depth increases and water flow rate decreases. It is represented by Paris's constant, where specimens in air welding, 2.5 m and 5 m water depth have average Paris's constant of 8.16, 7.54 and 5.56 respectively. The increasing water depth will cause the formation of Acicular Ferrite structure which has high fatigue crack resistance. The higher the water flow rate, the higher the welding defects, thereby reducing the fatigue crack resistance.


IEEE Access ◽  
2021 ◽  
pp. 1-1
Author(s):  
Yassine Zouaoui ◽  
Larbi Talbi ◽  
Khelifa Hettak ◽  
Naresh K. Darimireddy

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