Systematic Vibration Reliability Analysis of Random Parametered Gear Sets With Analytic and Multi-Crossing Monte Carlo Simulation Methods

Author(s):  
Ma Yupeng ◽  
Zhang Jianguo ◽  
Qiu Jiwei

Vibration reliability analysis of gear sets considering various kinds of nonlinear random factors is essential for the safety of gear driven systems. In this paper, a rational definition of gear sets vibration reliability was presented at first by taking all kinds of vibration responses including displacement, velocity and acceleration into account uniformly by treating them as a series system with statistically independent components. According to the given definition, a systematic analyzing scheme for the vibration reliability of gear sets was proposed. Vibration reliability estimated via the analyzing scheme would make it conservative but more safely in design of gear driven systems. Subsequently, both analytic and numerical methods for gear sets vibration response reliability estimation were carried out based on the proposed analyzing scheme. The analytic method is suitable for the situations that the vibration responses of gears sets under random circumstances are stationary stochastic responses. While, the numerical method named Multi-crossing Monte Carlo Simulation (MULCMCS) can well solve the reliability estimating problems even when the vibration responses of gear sets are nonstationary stochastic processes. Finally, for illustration, a numerical case of analyzing the vibration response reliability of a single degree-of-freedom (DOF) gear set was given to demonstrate the effectiveness of the MULCMCS method.

Author(s):  
Ping-Chen Chang ◽  
Chia-Chun Wu ◽  
Chin-Tan Lee

This paper develops a Monte Carlo Simulation (MCS) approach to estimate the performance of a multistate manufacturing network (MMN) with joint buffers. In the MMN, products are allowed to be produced by two production lines with the same function to satisfy demand. A performance index, system reliability, is applied to estimate the probability that all workstations provide sufficient capacity to satisfy a specified demand and buffers possess adequate storage. The joint buffers with finite storage are considered in the MMN. That is, extra work-in-process output from different production lines can be stored in the same buffer. An MCS algorithm is proposed to generate the capacity state and to check the storage usage of buffers to evaluate whether the demand can be satisfied or not. System reliability of the MMN is estimated through this MCS algorithm. Besides, performability for demand pairs assigned to production lines can be obtained. A practical example of touch panel manufacturing system is used to demonstrate the applicability of the MCS approach. Experimental result shows that system reliability is overestimated when buffer storage is assumed to be infinite. Moreover, joint buffer for an MMN is more reliable than buffers are installed separately in different production lines.


2018 ◽  
Vol 54 (3) ◽  
pp. 1-4 ◽  
Author(s):  
Jiangang Ma ◽  
Ziyan Ren ◽  
Guoxin Zhao ◽  
Yanli Zhang ◽  
Chang-Seop Koh

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