Research on Intelligent Optimization Algorithm for Multi-Objective Disassembly Line Balancing Problem

Author(s):  
Yunli Xu ◽  
Bitao Yao ◽  
Duc Truong Pham

Abstract For resource reutilization and environmental protection, remanufacturing gets more and more attention in many countries. Disassembly is a critical part of traditional manufacturing industry, but the traditional disassembly operation is mainly done by workers, which is low-efficiency. Now the use of robots can improve production efficiency a lot, which involves the problem of disassembly line balancing. Due to the constraints such as product complexity and precedence relationship between tasks, when the number of tasks increases, the combination scheme between tasks increases geometrically, and conventional algorithms are difficult to solve the problems, the Disassembly Line Balancing Problem (DLBP) is generally necessary to optimize multiple objectives. In this research, the author selects a variety of intelligent optimization algorithms to resolve the complex disassembly line balancing problem in different dimensional objective space. Four representative algorithms are selected from three angles to be compared through three performance indicators. It is concluded that these algorithms have different search capabilities for different specifications and objective space. Researchers should carefully select the algorithm according to the specific disassembly problem. The appropriate algorithm should be selected according to the scale of the disassembly line problem and the number of optimization objectives in actual production practice.

Author(s):  
Bin Liu ◽  
Wenjun Xu ◽  
Jiayi Liu ◽  
Bitao Yao ◽  
Zude Zhou ◽  
...  

Abstract Remanufacturing is able to reduce the environmental pollution and the manufacturing cost by recycling the end-of-life products. Disassembly is a critical step for the production process of remanufacturing. Traditional disassembly process is finished by either manual disassembly that has low efficiency or robotic disassembly that has low flexibility. Human-robot collaboration for disassembly integrates the advantages of manual disassembly and robotic disassembly, which has both high efficiency and high flexibility. For the design step of human-robot collaborative disassembly line, how to balance the human-robot collaboration workstation is an important optimization objective. The major difference between the human-robot collaboration for disassembly line and the traditional disassembly line is that it is necessary to ensure safety of the operator. This paper develops a set of models for the human-robot collaboration for disassembly line balancing problem, and the task classification and the allocation of human-robot collaborative disassembly are conducted. In order to ensure the safety of human-robot collaboration in disassembly, the safety strategy between the operator and the robot is considered in disassembly workstations. Subsequently, human-robot collaboration for disassembly line balancing problem with three objectives is solved by an improved discrete bees algorithm. Finally, the case studies based on disassembling bearing parts are conducted to verify the proposed method.


2019 ◽  
Vol 21 (2) ◽  
pp. 611-630 ◽  
Author(s):  
Ibrahim Kucukkoc ◽  
Zixiang Li ◽  
Yuchen Li

Procedia CIRP ◽  
2014 ◽  
Vol 15 ◽  
pp. 239-244 ◽  
Author(s):  
Mohand Lounes Bentaha ◽  
Olga Battaïa ◽  
Alexandre Dolgui

Author(s):  
Qinglian Chen ◽  
Bitao Yao ◽  
Duc Truong Pham

Abstract For the realization of environmental protection and resource conservation, remanufacturing is of great significance. Disassembly is a key step in remanufacturing, the disassembly line system is the main scenario for product disassembly, usually consisting of multiple workstations, and has prolific productivity. The application of the robots in the disassembly line will eliminate various problems caused by manual disassembly. Moreover, the disassembly line balancing problem (DLBP) is of great importance for environmental remanufacturing. In the past, disassembly work was usually done manually with high cost and relatively low efficiency. Therefore, more and more researches are focusing on the automatic DLBP due to its high efficiency. This research solves the sequence-dependent robotic disassembly line balancing problem (SDRDLBP) with multiple objectives. It considers the sequence-dependent time increments and requires the generated feasible disassembly sequence to be assigned to ordered disassembly workstations according to the specific robotic workstation assignment method. In robotic DLBP, due to the special characteristics of robotic disassembly, we need to consider the moving time of the robots’ disassembly path during the disassembly process. This is also the first time to consider sequence-dependent time increments while considering the disassembly path of the robots. Then with the help of crossover and mutation operators, multi-objective evolutionary algorithms (MOEAs) are proposed to solve SDRDLBP. Based on the gear pump model, the performance of the used algorithm under different cycle times is analyzed and compared with another two algorithms. The average values of the HV and IGD indicators have been calculated, respectively. The results show the NSGA-II algorithm presents outstanding performance among the three MOEAs, and hence demonstrate the superiority of the NSGA-II algorithm.


Author(s):  
SiQi Lei ◽  
XiWang Guo ◽  
MengChu Zhou ◽  
Jiacun Wang ◽  
Liang Qi ◽  
...  

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