Monitoring With Good Cause — Basic Principles and Current Status
With the interest in long term operation of nuclear power plants there is a growing interest in monitoring the degradation of a component. The intention is to prevent failures, leakages and incidents and thus enhance safety and reliability of a plant. While researchers are developing new sensors and technologies, there is a long tradition in fatigue monitoring in Germany and a growing number of plants in other countries is implementing that well-proven methodology. This paper summarizes the current status and long-term experience of fatigue monitoring and explains the basic principles and benefits. It declares why fatigue has a special importance among other degradation mechanisms in a holistic approach. Fatigue monitoring is a combination of load monitoring and fatigue assessment methods. More than 30 years of monitoring have revealed that unspecified loads and unexpected load cycles do occur in service that could violate the integrity of safety relevant components. The knowledge of real load histories not only results in realistic usage factors but empowers operators to optimize operation modes for preventing failures and reducing the annual increments of fatigue usage. Numerous examples — such as leaking valves, unintended valve switching, fluctuating thermal stratification or water hammer — demonstrate that unintended or unexpected loads occur every now and then at different locations with different causes. To discover these loads immediately after occurrence means a direct feedback about root causes for degradation which is a valuable decision support for appropriate corrective or preventive actions. Fatigue monitoring has proved to enhance safety and to generate significant economic benefits. Now it is time to make it an international standard.