Development of a New Type of Maintenance Management System Based on Reliability for Rotating Equipments in Typical Petrochemical Plant

Author(s):  
Xiang Li ◽  
Guodong Jia ◽  
Hui Wang ◽  
Weihua Wang

Currently the reliability of rotating equipments in typical petrochemical plants, such as turbo machineries, centrifugal compressors, reciprocating compressors, fans, pumps, etc. plays an important role in a long-term operation of the plants. The important tasks for management technology research of rotating equipments are to build a new type of maintenance management platform and take an advantage of the reliability analysis technique for fault diagnosis and maintenance strategy optimization. In this paper, firstly, the development of maintenance management technology in China and overseas was introduced. The problems of traditional reliability analysis techniques were pointed out. Secondly, the key technologies of the new type of maintenance management system were introduced. Furthermore, the structure and work process of the new type of maintenance management system were proposed. Finally, the key contents and functions of this system were given.

2014 ◽  
Vol 599-601 ◽  
pp. 2215-2219 ◽  
Author(s):  
Fen Su Shi ◽  
Yang Zhou ◽  
Pan Shi

At present, many domestic industries don’t have perfect operation and maintenance management systems for their IT platform. Most of the daily maintenance work is passive response after the problem occurred rather than discovery in advance, which will bring the potential risks to IT system running smoothly. Therefore it is necessary to monitor and manage the existing IT core equipment, to improve the security and stability of the core production and enhance the satisfaction of business department. In addition, through the establishment of an association between centralized monitoring and process management platform, the system standardizes the operational work, and improves work efficiency.Maintenance management system based on Tivoli[1] is mainly to complete the monitoring and management of the IT infrastructure, used in finance, electric power, chemical and other industries, which includes room infrastructure, storage, networks, systems, databases and middleware. On one hand, the system centralizes event management platform integrates events from various aspects of the IT infrastructure, takes a rich deal and then provides intuitive monitoring for operational management. Moreover it integrates process management platform so as to complete creating work orders, processing and other operations. On the other hand, the system will integrate the monitoring results of existing business into the monitoring interface, and implements IT knowledge sharing.


Author(s):  
Yoshifumi Mori ◽  
Takashi Saito ◽  
Takehisa Aoki ◽  
Katsuhide Fujita

This paper treats dynamic analysis about reciprocating compressors used in a petroleum refining plant and a petrochemical plant. In order to clarify the cause of damage occurred as a result of long-term operation, we investigated the effects of deterioration around the connecting parts and the sliding parts on the dynamics of the system. Introducing the rigid body model with eleven degrees of freedom, we have determined the model parameters based on beam theory and the Hertz contact theory. By comparison with experimental results, we showed validity of the proposed model. Thus, changes in the characteristics of the middle spring piston rod were found to be a major impact on the dynamics of the system [1].


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