A Multi-Dimensional Approach to Design and Execution of Modifications, Refurbishments, and Beyond for Existing Nuclear Power Plants

2020 ◽  
Author(s):  
Omid Malekzadeh ◽  
Matthew Monid ◽  
Michael Huang
Keyword(s):  
Nuclear Power ◽  
Power Plants ◽  
Nuclear Power Plants ◽  
Three Dimensional ◽  
Spatial Models ◽  
Technical Information ◽  
Lessons Learned ◽  
Piping System ◽  
Full Potential ◽  
Cad Models

Abstract Three-Dimensional (3D) CAD models are utilized by many designers; however, they are rarely utilized to their full potential. The current mainstream method of design process and communication is through design documentation. They are limited in depth of information, compartmentalized by discipline, fragmented into various segments, communicated through numerous layers, and finally, printed onto an undersized paper by the stakeholders and end-users. Large nuclear projects, such as refurbishments and decommissioning, suffer from spatial, interface, and interreference challenges, unintentional cost and schedule overruns, and quality concerns that can be rooted to the misalignments between designed and in-situ or previously as-built conditions that tend to stem from inaccessibility and lack of adequate data resolution during the transfer of technical information. This paper will identify the technologies and the methodology used during several piping system modifications of existing nuclear power plants, and shares the lessons learned with respect to the benefits and shortcomings of the approach. Overall, it is beneficial to leverage available multi-dimensional technologies to enhance various engineering and execution phases. The utilization and superposition of various spatial models into 3D and 4D formats, enabled the modification projects to significantly reduce in-person plant walkdown efforts, provide highly accurate as-found data, and enable stakeholders of all disciplines and trades to review the as-found, as-designed, and simulated as-installed modification; including the steps in between without requiring significant plant visits. This approach will therefore reduce the field-initiated changes that tend to result in design/field variations; resulting in less reliance on Appendix T of ASME BPVC Section III, reduction in the design registration reconciliations efforts, and it aligns with the overarching goal of EPRI guideline NCIG-05. Beyond the benefits to design and execution, the multidimensional approach will provide highly accurate inputs to some of the nuclear safety’s Beyond Design Basis Assessments (BDBA) and allowed for the incorporation of actual design values as input and hence removing the unnecessary over-conservatisms within some of the inputs.

Expectations for Inservice Testing Programs at New Nuclear Power Plants

2017 ◽  
Author(s):  
Thomas G. Scarbrough
Keyword(s):  
Nuclear Power ◽  
Power Plants ◽  
Nuclear Power Plants ◽  
Reactor Core ◽  
Nuclear Regulatory Commission ◽  
Lessons Learned ◽  
Mechanical Equipment ◽  
American Society ◽  
Regulatory Commission ◽  
Safety Systems

In a series of Commission papers, the U.S. Nuclear Regulatory Commission (NRC) described its policy for inservice testing (IST) programs to be developed and implemented at nuclear power plants licensed under 10 CFR Part 52. This paper discusses the expectations for IST programs based on those Commission policy papers as applied in the NRC staff review of combined license (COL) applications for new reactors. For example, the design and qualification of pumps, valves, and dynamic restraints through implementation of American Society of Mechanical Engineers (ASME) Standard QME-1-2007, “Qualification of Active Mechanical Equipment Used in Nuclear Power Plants,” as accepted in NRC Regulatory Guide (RG) 1.100 (Revision 3), “Seismic Qualification of Electrical and Active Mechanical Equipment and Functional Qualification of Active Mechanical Equipment for Nuclear Power Plants,” will enable IST activities to assess the operational readiness of those components to perform their intended functions. ASME has updated the Operation and Maintenance of Nuclear Power Plants (OM Code) to improve the IST provisions for pumps, valves, and dynamic restraints that are incorporated by reference in the NRC regulations with applicable conditions. In addition, lessons learned from performance experience and testing of motor-operated valves (MOVs) will be implemented as part of the IST programs together with application of those lessons learned to other power-operated valves (POVs). Licensee programs for the Regulatory Treatment of Non-Safety Systems (RTNSS) will be implemented for components in active nonsafety-related systems that are the first line of defense in new reactors that rely on passive systems to provide reactor core and containment cooling in the event of a plant transient. This paper also discusses the overlapping testing provisions specified in ASME Standard QME-1-2007; plant-specific inspections, tests, analyses, and acceptance criteria; the applicable ASME OM Code as incorporated by reference in the NRC regulations; specific license conditions; and Initial Test Programs as described in the final safety analysis report and applicable RGs. Paper published with permission.

scholarly journals Reactor performance, system reliability, instrumentation and control

2020 ◽  
Vol 6 ◽  
pp. 43
Author(s):  
Andreas Schumm ◽  
Madalina Rabung ◽  
Gregory Marque ◽  
Jary Hamalainen
Keyword(s):  
Nuclear Power ◽  
Power Plants ◽  
Nuclear Power Plants ◽  
Lessons Learned ◽  
Software Systems ◽  
Reactor Performance ◽  
Horizon 2020 ◽  
Term Operation ◽  
In The Beginning ◽  
Electrical Cables

We present a cross-cutting review of three on-going Horizon 2020 projects (ADVISE, NOMAD, TEAM CABLES) and one already finished FP7 project (HARMONICS), which address the reliability of safety-relevant components and systems in nuclear power plants, with a scope ranging from the pressure vessel and primary loop to safety-critical software systems and electrical cables. The paper discusses scientific challenges faced in the beginning and achievements made throughout the projects, including the industrial impact and lessons learned. Two particular aspects highlighted concern the way the projects sought contact with end users, and the balance between industrial and academic partners. The paper concludes with an outlook on follow-up issues related to the long term operation of nuclear power plants.

Qualification of Motor Actuated Valve Assemblies for Safety Related Nuclear Applications: Lessons Learned

2018 ◽  
Author(s):  
Ronald Farrell ◽  
L. Ike Ezekoye
Keyword(s):  
Nuclear Power ◽  
Power Plants ◽  
Nuclear Power Plants ◽  
Decision Processes ◽  
Lessons Learned ◽  
Mechanical Equipment ◽  
Missed Opportunities ◽  
Ieee Standards ◽  
Electrical Components ◽  
Nuclear Applications

Safety related valves in nuclear power plants are required to be qualified in accordance with the ASME QME-1 standard. This standard describes the requirements and the processes for qualifying active mechanical equipment that are used in nuclear power plants. It does not cover the qualification of electrical components that are addressed using IEEE standards; however, QME-1 recognizes that both mechanical and electrical components must be qualified when they are interfaced as an assembly. Qualifying both mechanical and electrical valve assemblies can be challenging. Considerable amount of judgment is used when developing the plan to qualify any valve with an electric motor actuator. If the wrong steps are taken in planning the tests, the results from the tests may not be useful thus triggering the need to perform additional tests to comply with QME-1 requirements. This paper presents lessons learned in the process of qualifying valve assemblies to meet QME-1 requirements. The lessons include the decision processes associated with planning and executing valve testing, analysis of the valve assemblies for natural frequency determination, and missed opportunities to capture relevant test data during the tests. Finally, the paper will discuss challenges associated with justifying the tests and extending the results of the tests to cover untested valve assemblies.

Overview of Seismic Issues in Design Certification and Combined License Application Reviews

2009 ◽  
Author(s):  
Jim Xu ◽  
Sujit Samaddar
Keyword(s):  
Seismic Design ◽  
Nuclear Power ◽  
Power Plants ◽  
Nuclear Power Plants ◽  
Response Spectra ◽  
Nuclear Regulatory Commission ◽  
Lessons Learned ◽  
Site Specific ◽  
License Application ◽  
Standard Design

The U.S. Nuclear Regulatory Commission (NRC) established a new process for licensing nuclear power plants under Title 10 of the Code of Federal Regulations (10 CFR) Part 52, “Licenses, Certifications, and Approvals for Nuclear Power Plants,” which provides requirements for early site permits (ESPs), standard design certifications (DCs), and combined license (COL) applications. In this process, an application for a COL may incorporate by reference a DC, an ESP, both, or neither. This approach allows for early resolution of safety and environmental issues. The COL review will not reconsider the safety issues resolved by the DC and ESP processes. However, a COL application that incorporates a DC by reference needs to demonstrate that pertinent site-specific parameters are confined within the safety envelopes established by the DC. This paper provides an overview of site parameters related to seismic designs and associated seismic issues encountered in DC and COL application reviews using the 10 CFR Part 52 process. Since DCs treat the seismic design and analysis of nuclear power plant (NPP) structures, systems, and components (SSC) as bounding to future potential sites, the design ground motions and associated site parameters are often conservatively specified, representing envelopes of site-specific seismic hazards and parameters. For a COL applicant to incorporate a DC by reference, it needs to demonstrate that the site-specific hazard in terms of ground motion response spectra (GMRS) is enveloped by the certified design response spectra of the DC. It also needs to demonstrate that the site-specific seismic parameters, such as foundation-bearing capacities, soil profiles, and the like, are confined within the site parameter envelopes established by the DC. For the noncertified portion of the plant SSCs, the COL applicant should perform the seismic design and analysis with respect to the site-specific GMRS and associated site parameters. This paper discusses the seismic issues encountered in the safety reviews of DC and COL applications. Practical issues dealing with comparing site-specific features to the standard designs and lessons learned are also discussed.

scholarly journals Overview of NRC NUREG-1482, Revision 2, Guidelines for Inservice Testing at Nuclear Power Plants: Inservice Testing of Pumps and Valves, and Inservice Examination and Testing of Dynamic Restrains (Snubbers) at Nuclear Power Plants

2014 ◽  
Author(s):  
Gurjendra S. Bedi
Keyword(s):  
Power Plant ◽  
Nuclear Power Plant ◽  
Nuclear Power ◽  
Power Plants ◽  
Nuclear Power Plants ◽  
Nuclear Regulatory Commission ◽  
Lessons Learned ◽  
Regulatory Guidance ◽  
American Society ◽  
Regulatory Commission

The U.S. Nuclear Regulatory Commission (NRC) staff issued Revision 2 to NUREG-1482, “Guidelines for Inservice Testing at Nuclear Power Plant,” to assist the nuclear power plant licensees in establishing a basic understanding of the regulatory basis for pump and valve inservice testing (IST) programs and dynamic restraints (snubbers) inservice examination and testing programs. Since the Revision 1 issuance of NUREG-1482, certain tests and measurements required by earlier editions and addenda of the American Society of Mechanical Engineers (ASME) Code for Operation and Maintenance of Nuclear Power Plants (OM Code) have been clarified, updated, revised or eliminated. The revision to NUREG-1482 incorporates and addresses those changes, and includes the IST programs guidelines related to new reactors. The revised guidance incorporates lessons learned and experience gained since the last issue. This paper provides an overview of the contents of the NUREG-1482 and those changes and discusses how they affect NRC guidance on implementing pump and valve inservice testing (IST) programs. For the first time, this revision added dynamic restraint (snubber) inservice examination and testing program guidelines along with pump and valve IST programs. This paper highlights important changes to NUREG-1482, but is not intended to provide a complete record of all changes to the document. The NRC intends to continue to develop and improve its guidance on IST methods through active participation in the ASME OM Code consensus process, interactions with various technical organizations, user groups, and through periodic updates of NRC-published guidance and issuance of generic communications as the need arises. Revision 2 to NUREG-1482 incorporates regulatory guidance applicable to the 2004 Edition including 2005 and 2006 Addenda to the ASME OM Code. Revision 0 and Revision 1 to NUREG-1482 are still valid and may continue to be used by those licensees who have not been required to update their IST program to the 2004 Edition including the 2005 and 2006 Addenda (or later Edition) of the ASME OM Code. The guidance provided in many sections herein may be used for requesting relief from or alternatives to ASME OM Code requirements. However, licensees may also request relief or authorization of an alternative that is not in conformance with the guidance. In evaluating such requested relief or alternatives, the NRC uses the guidelines/recommendations of the NUREG, where applicable. The guidelines and recommendations provided in this NUREG and its Appendix A do not supersede the regulatory requirements specified in Title 10 of the Code of Federal Regulations (10 CFR) 10 CFR 50.55a, “Codes and standards”. Further, this NUREG does not authorize the use of alternatives to, grant relief from, the ASME OM Code requirements for inservice testing of pumps and valves, or inservice examination and testing of dynamic restraints (snubbers), incorporated by reference in 10 CFR 50.55a. Paper published with permission.

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