Expectations for Inservice Testing Programs at New Nuclear Power Plants

Author(s):  
Thomas G. Scarbrough

In a series of Commission papers, the U.S. Nuclear Regulatory Commission (NRC) described its policy for inservice testing (IST) programs to be developed and implemented at nuclear power plants licensed under 10 CFR Part 52. This paper discusses the expectations for IST programs based on those Commission policy papers as applied in the NRC staff review of combined license (COL) applications for new reactors. For example, the design and qualification of pumps, valves, and dynamic restraints through implementation of American Society of Mechanical Engineers (ASME) Standard QME-1-2007, “Qualification of Active Mechanical Equipment Used in Nuclear Power Plants,” as accepted in NRC Regulatory Guide (RG) 1.100 (Revision 3), “Seismic Qualification of Electrical and Active Mechanical Equipment and Functional Qualification of Active Mechanical Equipment for Nuclear Power Plants,” will enable IST activities to assess the operational readiness of those components to perform their intended functions. ASME has updated the Operation and Maintenance of Nuclear Power Plants (OM Code) to improve the IST provisions for pumps, valves, and dynamic restraints that are incorporated by reference in the NRC regulations with applicable conditions. In addition, lessons learned from performance experience and testing of motor-operated valves (MOVs) will be implemented as part of the IST programs together with application of those lessons learned to other power-operated valves (POVs). Licensee programs for the Regulatory Treatment of Non-Safety Systems (RTNSS) will be implemented for components in active nonsafety-related systems that are the first line of defense in new reactors that rely on passive systems to provide reactor core and containment cooling in the event of a plant transient. This paper also discusses the overlapping testing provisions specified in ASME Standard QME-1-2007; plant-specific inspections, tests, analyses, and acceptance criteria; the applicable ASME OM Code as incorporated by reference in the NRC regulations; specific license conditions; and Initial Test Programs as described in the final safety analysis report and applicable RGs. Paper published with permission.

Author(s):  
Gurjendra S. Bedi

The U.S. Nuclear Regulatory Commission (NRC) staff issued Revision 2 to NUREG-1482, “Guidelines for Inservice Testing at Nuclear Power Plant,” to assist the nuclear power plant licensees in establishing a basic understanding of the regulatory basis for pump and valve inservice testing (IST) programs and dynamic restraints (snubbers) inservice examination and testing programs. Since the Revision 1 issuance of NUREG-1482, certain tests and measurements required by earlier editions and addenda of the American Society of Mechanical Engineers (ASME) Code for Operation and Maintenance of Nuclear Power Plants (OM Code) have been clarified, updated, revised or eliminated. The revision to NUREG-1482 incorporates and addresses those changes, and includes the IST programs guidelines related to new reactors. The revised guidance incorporates lessons learned and experience gained since the last issue. This paper provides an overview of the contents of the NUREG-1482 and those changes and discusses how they affect NRC guidance on implementing pump and valve inservice testing (IST) programs. For the first time, this revision added dynamic restraint (snubber) inservice examination and testing program guidelines along with pump and valve IST programs. This paper highlights important changes to NUREG-1482, but is not intended to provide a complete record of all changes to the document. The NRC intends to continue to develop and improve its guidance on IST methods through active participation in the ASME OM Code consensus process, interactions with various technical organizations, user groups, and through periodic updates of NRC-published guidance and issuance of generic communications as the need arises. Revision 2 to NUREG-1482 incorporates regulatory guidance applicable to the 2004 Edition including 2005 and 2006 Addenda to the ASME OM Code. Revision 0 and Revision 1 to NUREG-1482 are still valid and may continue to be used by those licensees who have not been required to update their IST program to the 2004 Edition including the 2005 and 2006 Addenda (or later Edition) of the ASME OM Code. The guidance provided in many sections herein may be used for requesting relief from or alternatives to ASME OM Code requirements. However, licensees may also request relief or authorization of an alternative that is not in conformance with the guidance. In evaluating such requested relief or alternatives, the NRC uses the guidelines/recommendations of the NUREG, where applicable. The guidelines and recommendations provided in this NUREG and its Appendix A do not supersede the regulatory requirements specified in Title 10 of the Code of Federal Regulations (10 CFR) 10 CFR 50.55a, “Codes and standards”. Further, this NUREG does not authorize the use of alternatives to, grant relief from, the ASME OM Code requirements for inservice testing of pumps and valves, or inservice examination and testing of dynamic restraints (snubbers), incorporated by reference in 10 CFR 50.55a. Paper published with permission.


Author(s):  
Ronald C. Lippy

The nuclear industry is preparing for the licensing and construction of new nuclear power plants in the United States. Several new designs have been developed and approved, including the “traditional” reactor designs, the passive safe shutdown designs and the small modular reactors (SMRs). The American Society of Mechanical Engineers (ASME) provides specific Codes used to perform preservice inspection/testing and inservice inspection/testing for many of the components used in the new reactor designs. The U.S. Nuclear Regulatory Commission (NRC) reviews information provided by applicants related to inservice testing (IST) programs for Design Certifications and Combined Licenses (COLs) under Part 52, “Licenses, Certifications, and Approvals for Nuclear Power Plants,” in Title 10 of the Code of Federal Regulations (10 CFR Part 52) (Reference 1). The 2012 Edition of the ASME OM Code defines a post-2000 plant as a nuclear power plant that was issued (or will be issued) its construction permit, or combined license for construction and operation, by the applicable regulatory authority on or following January 1, 2000. The New Reactors OM Code (NROMC) Task Group (TG) of the ASME Code for Operation and Maintenance of Nuclear Power Plants (NROMC TG) is assigned the task of ensuring that the preservice testing (PST) and IST provisions in the ASME OM Code to address pumps, valves, and dynamic restraints (snubbers) in post-2000 nuclear power plants are adequate to provide reasonable assurance that the components will operate as needed when called upon. Currently, the NROMC TG is preparing proposed guidance for the treatment of active pumps, valves, and dynamic restraints with high safety significance in non-safety systems in passive post-2000 reactors including SMRs.


Author(s):  
Ronald Lippy

The nuclear industry is preparing for the licensing and construction of new nuclear power plants in the United States. Several new designs have been developed, including more traditional evolutionary designs, passive reactor designs, and small modular reactors (SMRs). ASME (formerly the American Society of Mechanical Engineers) provides specific codes used to perform inspections and testing, both preservice and inservice, for many of the components used in the new reactor designs. The U.S. Nuclear Regulatory Commission (NRC) reviews information provided by applicants related to inservice testing (IST) programs for design certification (DC) and combined license (COL) applications under Part 52, “Licenses, Certifications, and Approvals for Nuclear Power Plants,” of Title 10, “Energy,” of the Code of Federal Regulations (10 CFR Part 52) (Reference 1). The 2012 Edition of the ASME OM Code, Operation and Maintenance of Nuclear Power Plants, defines a post-2000 plant as a nuclear power plant that was issued (or will be issued) its construction permit, or combined license for construction and operation, by the applicable regulatory authority on or after January 1, 2000. The ASME New Reactors OM Code (NROMC) Task Group (TG) is assigned the task of ensuring that the preservice testing (PST) and inservice testing (IST) provisions in the ASME OM Code are adequate to provide reasonable assurance that pumps, valves, and dynamic restraints (snubbers) for post-2000 plants will operate when needed. Currently, the NROMC TG is preparing proposed guidance for the treatment of active pumps, valves, and dynamic restraints with high safety significance in nonsafety systems for passive post-2000 plants, including SMRs. (Note: For purposes of this paper, “post-2000 plant” and “new reactor” are used interchangeably throughout.) Paper published with permission.


Author(s):  
Ronald Farrell ◽  
L. Ike Ezekoye

Safety related valves in nuclear power plants are required to be qualified in accordance with the ASME QME-1 standard. This standard describes the requirements and the processes for qualifying active mechanical equipment that are used in nuclear power plants. It does not cover the qualification of electrical components that are addressed using IEEE standards; however, QME-1 recognizes that both mechanical and electrical components must be qualified when they are interfaced as an assembly. Qualifying both mechanical and electrical valve assemblies can be challenging. Considerable amount of judgment is used when developing the plan to qualify any valve with an electric motor actuator. If the wrong steps are taken in planning the tests, the results from the tests may not be useful thus triggering the need to perform additional tests to comply with QME-1 requirements. This paper presents lessons learned in the process of qualifying valve assemblies to meet QME-1 requirements. The lessons include the decision processes associated with planning and executing valve testing, analysis of the valve assemblies for natural frequency determination, and missed opportunities to capture relevant test data during the tests. Finally, the paper will discuss challenges associated with justifying the tests and extending the results of the tests to cover untested valve assemblies.


Author(s):  
Eugene Imbro ◽  
Thomas G. Scarbrough

The U.S. Nuclear Regulatory Commission (NRC) has established an initiative to risk-inform the requirements in Title 10 of the Code of Federal Regulations (10 CFR) for the regulatory treatment of structures, systems, and components (SSCs) used in commercial nuclear power plants. As discussed in several Commission papers (e.g., SECY-99-256 and SECY-00-0194), Option 2 of this initiative involves categorizing plant SSCs based on their safety significance, and specifying treatment that would provide an appropriate level of confidence in the capability of those SSCs to perform their design functions in accordance with their risk categorization. The NRC has initiated a rulemaking effort to allow licensees of nuclear power plants in the United States to implement the Option 2 approach in lieu of the “special treatment requirements” of the NRC regulations. In a proof-of-concept effort, the NRC recently granted exemptions from the special treatment requirements for safety-related SSCs categorized as having low risk significance by the licensee of the South Texas Project (STP) Units 1 and 2 nuclear power plant, based on a review of the licensee’s high-level objectives of the planned treatment for safety-related and high-risk nonsafety-related SSCs. This paper discusses the NRC staff’s views regarding the treatment of SSCs at STP described by the licensee in its updated Final Safety Analysis Report (FSAR) in support of the exemption request, and provides the status of rulemaking that would incorporate risk insights into the treatment of SSCs at nuclear power plants.


Author(s):  
Jim Xu ◽  
Sujit Samaddar

The U.S. Nuclear Regulatory Commission (NRC) established a new process for licensing nuclear power plants under Title 10 of the Code of Federal Regulations (10 CFR) Part 52, “Licenses, Certifications, and Approvals for Nuclear Power Plants,” which provides requirements for early site permits (ESPs), standard design certifications (DCs), and combined license (COL) applications. In this process, an application for a COL may incorporate by reference a DC, an ESP, both, or neither. This approach allows for early resolution of safety and environmental issues. The COL review will not reconsider the safety issues resolved by the DC and ESP processes. However, a COL application that incorporates a DC by reference needs to demonstrate that pertinent site-specific parameters are confined within the safety envelopes established by the DC. This paper provides an overview of site parameters related to seismic designs and associated seismic issues encountered in DC and COL application reviews using the 10 CFR Part 52 process. Since DCs treat the seismic design and analysis of nuclear power plant (NPP) structures, systems, and components (SSC) as bounding to future potential sites, the design ground motions and associated site parameters are often conservatively specified, representing envelopes of site-specific seismic hazards and parameters. For a COL applicant to incorporate a DC by reference, it needs to demonstrate that the site-specific hazard in terms of ground motion response spectra (GMRS) is enveloped by the certified design response spectra of the DC. It also needs to demonstrate that the site-specific seismic parameters, such as foundation-bearing capacities, soil profiles, and the like, are confined within the site parameter envelopes established by the DC. For the noncertified portion of the plant SSCs, the COL applicant should perform the seismic design and analysis with respect to the site-specific GMRS and associated site parameters. This paper discusses the seismic issues encountered in the safety reviews of DC and COL applications. Practical issues dealing with comparing site-specific features to the standard designs and lessons learned are also discussed.


Author(s):  
David Alley

This paper provides a historical perspective on the need for, and development of, buried and underground piping tanks programs at nuclear power plants. Nuclear power plant license renewal activities, Nuclear Regulatory Commission Buried Piping Action Plan, and the rationale for addressing the issue of buried pipe through an industry initiative as opposed to regulation are discussed. The paper also addresses current NRC activities including the results of Nuclear Regulatory Commission inspections of buried piping programs at nuclear power plants as well as Nuclear Regulatory Commission involvement in industry and standards development organizations. Finally, the paper outlines the Nuclear Regulatory Commission’s future plans concerning the issue of buried piping at US nuclear power plants.


Author(s):  
Mark Gowin ◽  
Tom Robinson ◽  
John Kin

This paper describes actions being taken by the ASME (formerly the American Society of Mechanical Engineers) Operation and Maintenance of Nuclear Power Plants (OM Code) Subgroup on Pumps (ISTB) to revise pump test requirements to be more clearly stated and provide more flexibility in performance of tests. Specifically, this paper addresses two aspects of pump test requirements that are in the process of being changed. • Instrumentation requirements for measurement of hydraulic parameters (approved by ISTB subgroup). • Variance around the fixed reference value for establishing pump-test conditions (approved by ASME and published in the 2012 Edition of the OM Code). The OM Code changes discussed in this paper are currently in various stages of approval and endorsement. Therefore, the information provided in this paper is subject to change as a result of the OM Code approval and U.S. Nuclear Regulatory Commission (NRC) endorsement processes. Paper published with permission.


2018 ◽  
Vol 10 (8) ◽  
pp. 2680 ◽  
Author(s):  
Feng Jiao ◽  
Shanshan Ding ◽  
Juan Li ◽  
Lixin Zheng ◽  
Qinghua Zhang ◽  
...  

The function of the electric power system of nuclear power plants (NPPs) is to provide safe and reliable electricity for the equipment both in normal operation and accident conditions, and to provide emergency power for nuclear safety-related systems to maintain the safety of NPPs. Station blackout (SBO) occurs when loss of offsite power (LOOP) happens concurrently with unavailability of the onsite emergency alternating current (ac) power. LOOP is a precursor of SBO which rarely occurs but contributes significantly to reactor core damage frequency (CDF). Collecting and analyzing all LOOP events in NPPs of China from 1993 to 2017, this paper summarizes the common features of the LOOP events, and identifies the weaknesses and lessons learned from these events. Conclusions and experience feedback suggestions are put forward for improving the reliability of the offsite power supply of NPPs in China.


Author(s):  
Pingping Liu ◽  
Haiying Xi

Firstly this article describes how to analyze accident sequence precursor in U.S. nuclear regulatory commission. Following this method, the licensee operational events, internal operational events and inspection reports of Daya Bay and Lingao Nuclear Power Plants were reviewed to identify the precursors with support of probabilistic safety assessment. All the identified precursors were calculated, documented and ranked. Then the trends on precursors can be obtained. Finally this article analyzes the trends available and gains many beneficial insights.


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