A Method for Measuring the Creep Behavior of Pressurized Polymer Tubing

Author(s):  
Chunhui Wu ◽  
Susan C. Mantell ◽  
Jane H. Davidson

Abstract Polymer components have been proposed for use in domestic solar hot water heating systems. A polymer heat exchanger is under development for such systems. For heat transfer considerations, the heat exchanger will be comprised of many thin walled tubes. The heat exchanger must survive 10 years of service at high pressure (1.55 MPa) and high temperature (82°C). A novel method has been developed for evaluating the long term performance (creep) of the polymer tubing. Traditional creep testing, performed with dog bone test specimens can not be applied because the thin walled tubing has anisotropic material properties. Consequently, performance must be evaluated directly on the extruded tubing. The method entails wrapping a Constantan wire around the tube specimen to continuously record the hoop strain. For pressure loading of tubing, this method offers significant improvements over strain gage instrumentation. In this paper, the test method is described, an analysis of the strain transfer between the tubing and wire wrap is presented, and strain data for polypropylene tubing measured with a strain gage and wire wrap are compared. The data show that the wire measurement method can be successfully used for the characterization of long term mechanical behavior of polymer tubes.

1983 ◽  
Vol 105 (4) ◽  
pp. 430-439 ◽  
Author(s):  
S. A. Klein ◽  
A. H. Fanney

A rating procedure for solar domestic hot water systems is described which combines the advantages of short-term system tests and correlations of long-term thermal performance. The testing procedure consists of two indoor tests which are in accordance with ASHRAE Standard 95-1981, except for one additional measurement needed only for systems employing a heat exchanger between the collector fluid and the potable water. The test results are plotted in a manner in which they can be used to estimate the long-term performance of the solar water heating system for any location where site-specific, monthly-average meterological data are available. The annual solar function obtained in this manner provides the recommended rating indicator. The validity of this rating procedure is first demonstrated by simulations. Further support is provided by experiments conducted at the National Bureau of Standards.


2004 ◽  
Vol 126 (1) ◽  
pp. 581-586 ◽  
Author(s):  
Chunhui Wu ◽  
Susan C. Mantell ◽  
Jane Davidson

Polymers offer a lightweight, low cost option for solar hot water system components. Key to the success of polymer heat exchanger components will be the long term mechanical performance of the polymer. This is particularly true for heat exchangers in which one of the fluids is pressurized hot water. For domestic hot water systems, polymer components must not fail after many years at a constant pressure (stress levels selected to correspond to 0.55 MPa in a tube) when immersed in 82°C potable water. In this paper, the long term performance of two potential heat exchanger materials, polybutylene and nylon 6,6, is presented. Two failure mechanisms are considered: failure caused by material rupture (as indicated by the hydrostatic burst strength) and failure caused by excessive deformation (as indicated by the creep modulus). Hydrostatic burst strength and creep modulus data are presented for each material. Master curves for the creep compliance as a function of time are derived from experimental data. These master curves provide a mechanism for predicting creep modulus as a function of time. A case study is presented in which tubing geometry is selected given the hydrostatic burst strength and creep compliance data. This approach can be used to evaluate properties of candidate polymers and to design polymer components for solar hot water applications.


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