scholarly journals The Use of Response Surface Methodology to Optimize Parameter Adjustments in CNC Machine Tools

2014 ◽  
Vol 2014 ◽  
pp. 1-11 ◽  
Author(s):  
Shao-Hsien Chen ◽  
Wern-Dare Jehng ◽  
Yen-Sheng Chen
Keyword(s):  
Regression Analysis ◽  
Response Surface ◽  
Machine Tools ◽  
Cnc Machine Tools ◽  
Contour Plot ◽  
Machining Accuracy ◽  
Analysis Method ◽  
Cnc Machine ◽  
Acceleration And Deceleration ◽  
Feed Axis

This paper mainly covers a research intended to improve the circular accuracy of CNC machine tools and the adjustment and analysis of the main controller parameters applied to improve accuracy. In this study, controller analysis software was used to detect the adjustment status of the servo parameters of the feed axis. According to the FANUC parameter manual, the parameter address, frequency, response measurements, and the one-fourth corner acceleration and deceleration measurements of the machine tools were adjusted. The experimental design (DOE) was adopted in this study for taking circular measurements and engaging in the planning and selection of important parameter data. The Minitab R15 software was adopted to predict the experimental data analysis, while the seminormal probability map, Plato, and analysis of variance (ANOVA) were adopted to determine the impacts of the significant parameter factors and the interactions among them. Additionally, based on the response surface map and contour plot, the optimal values were obtained. In addition, comparison and verification were conducted through the Taguchi method, regression analysis to improved machining accuracy and efficiency. The unadjusted error was 7.8 μm; through the regression analysis method, the error was 5.8 μm and through the Taguchi analysis method, the error was 6.4 μm.

Reliability Analysis about A/C-Axis of Woodworking Five-Axis Milling Head

2014 ◽  
Vol 635-637 ◽  
pp. 407-410
Author(s):  
Shuang Yong Wang ◽  
Wei Zhang ◽  
Qian Wei Zhang ◽  
Jian Hua Yang ◽  
Peng Fei Zhang
Keyword(s):  
Theoretical Analysis ◽  
Reliability Analysis ◽  
Machine Tools ◽  
Theoretical Basis ◽  
Cnc Machine Tools ◽  
Machining Accuracy ◽  
Cnc Machine ◽  
Core Feature ◽  
Drive Motor ◽  
Five Axis

As a core feature of high-end CNC machine tools, the torque carrying performance of five-axis milling head directly affects the machining accuracy and reliability. Through theoretical analysis and derivation, combining experimental prototype, the A/C-axis cutting torque formula of five-axis milling head on woodworking is obtained. The reliability analysis provides a theoretical basis for drive motor selection and five-axis milling head structural optimization and improvement.

scholarly journals Analysis of Nonlinear Error Caused by Motions of Rotation Axes for Five-Axis Machine Tools with Orthogonal Configuration

2018 ◽  
Vol 2018 ◽  
pp. 1-16 ◽  
Author(s):  
Cong Geng ◽  
Yuhou Wu ◽  
Jian Qiu
Keyword(s):  
Machine Tools ◽  
Cnc Machine Tools ◽  
Reference Plane ◽  
Maximum Deviation ◽  
Machining Accuracy ◽  
Cnc Machine ◽  
Nonlinear Error ◽  
Rotation Axes ◽  
Five Axis ◽  
The Relationship

Since a nonlinear relationship exists between the position coordinates of the rotation axes and components of the tool orientation, the tool will deviate from the required plane, resulting in nonlinear errors and deterioration of machining accuracy. Few attempts have been made to obtain a general formula and common rules for nonlinear error because of the existence of various kinematic structures of machine tools with orthogonal configuration. This paper analyzes the relationship between the deviation of cutter location points and motion of tool orientations. Five-axis CNC machine tools are divided into two groups according to the configuration of the two rotational joints and the home position. Motions of the tool are regarded as a combination of translation and rotation. A model for error calculation is then built. The maximum deviation of the tool with respect to the reference plane generated by the initial and the final orientation is used to quantify the magnitude of the errors. General formulas are derived and common change rules are analyzed. Finally, machining experiment is conducted to validate the theoretical analysis. The research has important implications on the selection of a particular kinematic configuration that may achieve higher accuracy for a specific machining task.

Research of On-Line Monitoring Technology of Machining Accuracy of CNC Machine Tools

2013 ◽  
Vol 846-847 ◽  
pp. 268-273
Author(s):  
Rong Bo Shi ◽  
Zhi Ping Guo ◽  
Zhi Yong Song
Keyword(s):  
Neural Network ◽  
Machine Tools ◽  
Cnc Machine Tools ◽  
Frequency Domain Method ◽  
Machining Accuracy ◽  
Cnc Machine ◽  
Monitoring Technology ◽  
The Neural Network ◽  
Network Identification ◽  
On Line

This paper analyzes CNC machine tools machining error sources, put forward a kind of on-line monitoring technology of CNC machine tools machining accuracy based on online neural network. Through the establishment of CNC machine tools condition monitoring platform, collection sensor signal of the key components of CNC machine tools, using time domain and frequency domain method of the original signal processing, extract the characteristic related to machining accuracy change, input to the neural network, identification the changes of machining accuracy. The experimental results show that, the on-line monitoring technology based on neural network, can identify the changes of machining accuracy.

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