scholarly journals A Data-Driven Method for Predicting the Cutterhead Torque of EPB Shield Machine

2021 ◽  
Vol 2021 ◽  
pp. 1-11
Author(s):  
Kairong Hong ◽  
Fengyuan Li ◽  
Zhenjian Zhou ◽  
Feng Li ◽  
Xunlin Zhu

The prediction of cutterhead torque of earth pressure balance (EPB) shield machine is mainly studied. First, the idea of shield tunneling stage division is proposed. The process of shield tunneling from start to stop (or pause) is divided into start-up and stationary driving stages. Using the change point detection method based on linear regression, the separation points between start-up stage and stationary driving stage are identified from the original construction data, and the datasets of the two stages are extracted, respectively. Then, for the start-up stage, the linear regression method is suggested for the cutterhead torque prediction, since there is a strong linear correlation between the key parameters such as the cutterhead torque and the thrust force. Meanwhile, for the stationary driving stage, considering the fact that the key parameters vary smoothly and show obvious inertia, the long short-term memory (LSTM) network method can be used to establish the relationship model between cutterhead torque and other key parameters, such as the thrust force. Through the test experiments of construction data in Zhengzhou, Luoyang, and Dalian shield projects, the results show that the proposed segmented modeling method possesses good adaptability and the cutterhead torque prediction model has high prediction accuracy.

2014 ◽  
Vol 1065-1069 ◽  
pp. 373-377
Author(s):  
Jing Cao ◽  
Hai Xing Yang ◽  
Bo Liang ◽  
Hai Ming Liu

Chamber earth pressure is one of the significant parameters during the Earth Pressure Balance (EPB) shield construction processing. The soil arching effect is existence when the tunnel depth is enough. It is significant to consider the influence of arching effect to analyze the pressure in soil chamber in shield tunneling. In this paper, the influence of arching effect is considered to calculate the chamber earth pressure. Firstly, the soil is supposed as loose media, and the necessary buried depth of producing arching affects is deduced according to the loose media theory. Then, based on the characteristic of proper arching axis, the equation and the height of proper arch are obtained. At last, the calculation formula of minimum chamber earth pressure of EPB shield tunnel is deduced which can consider the effect of arching effect.


2012 ◽  
Vol 27 ◽  
pp. 138-146 ◽  
Author(s):  
Lintao Wang ◽  
Guofang Gong ◽  
Hu Shi ◽  
Huayong Yang

2020 ◽  
Vol 2020 ◽  
pp. 1-15
Author(s):  
Weiqiang Qi ◽  
Zhiyong Yang ◽  
Yusheng Jiang ◽  
Zhiyong Liu ◽  
Yinxin Guo ◽  
...  

Shield recovery in water-rich sand strata is a challenging issue in the field of shield tunnel engineering, especially when the end of the shaft cannot be reinforced by jet grouting or freezing or when the shield cannot be supported with a steel sleeve. Therefore, it is important to develop an effective recovery approach and adopt suitable techniques to control the risks. In this study, a new method based on filling the receiving shaft with water is proposed for the underwater recovery of an earth pressure balance (EPB) shield with zero end reinforcement from a metro tunnel in Tel Aviv, Israel. Several additional techniques are used to ensure safe recovery of the shield, including the design of a concrete cradle, drilling of pressure relief holes, control of excavation parameters, screw conveyor sealing, portal sealing, tail sealing, and grouting. Furthermore, according to the actual situation on site, filling the shaft with water to 1 m above the water level in the strata can prevent the fine sand from percolating into the shaft. Before the cutterhead approaches the underground diaphragm wall, the driving attitude should be strictly controlled, and the edge hob should be inspected for wear. The necessary thrust of shield tunneling in the underground diaphragm wall and shaft is calculated theoretically. In order to ensure the deformation control of the underground diaphragm wall and the smooth tunneling of the shield, the thrust of the shield excavating the underground diaphragm wall will not be larger than 12 000 kN, and the penetration degree will be limited to 3 mm/r. Qualitative observations and measurements of surface subsidence in the metro tunnel indicate that these risk mitigation techniques are effective and suitable for the underwater recovery of EPB shields in water-rich sand strata.


2011 ◽  
Vol 90-93 ◽  
pp. 1950-1955
Author(s):  
Yi Liu ◽  
Ji Shun Li ◽  
Bao Lian Wang

Based on the comprehensive analysis on the primary components of ground movement associated with earth pressure balance (EPB) shield tunneling, a three-dimensional nonlinear finite element model for simulating EPB shield tunneling is proposed. The proposed modeling techniques are applied to simulate a tunneling project. The distributions of soil displacement on the ground surface associated with the advance-ment process of shield tunnel are analyzed. According to the comparisons of numerical results with field measurements, the proposed numerical procedure is found to be an effective approach for predicting the deformation dun to shield tunneling. The further analysis shows that the computed results of the small-strain constitutive model are more reasonable, and the small-strain mechanical behaviors of soils should be taken into account


2020 ◽  
Vol 2020 ◽  
pp. 1-21
Author(s):  
Chi-Hao Cheng ◽  
Shao-Ming Liao ◽  
Xiao-Bo Huo ◽  
Li-Sheng Chen

Earth pressure balance (EPB) shield tunneling in a silty sand stratum is frequently faced with the wear of rotary cutter disc, clogging, or even collapse of workface due to its noncohesive and discrete properties of silty sand material. Soil conditioning is an effective way to reduce the discrete and friction properties of silty sand and to increase its rheology and fluidity, thus improving the cutting performance of EPB machines. However, soil conditioning materials were generally prepared and injected based on past limited field experiences or lab tests which were far from reality. In this article, a ground suitability test system for simulating shield tunneling in a conditioned ground was specially developed and used in a series of tests to investigate the influences of key factors of soil conditioning on the shield cutting performance. In addition, a field experiment of shield tunneling in silty sand of Wuhan Metro was conducted for verification. The major findings were obtained as follows. (1) The proposed test system performed well in simulating and assessing the cutting performance of EPB shield in conditioned soils, and the test results agreed well with the field test. (2) The soil conditioning materials can significantly reduce the cutting torque of shield tunneling in silty sand by up to 60%–70%. (3) The optimal foam and slurry parameters are suggested in the paper for shield tunneling in silty sand, respectively. (4) The test results reveal that the slurry conditioning is better than the foam in decreasing the cutter torque in silty sand. To achieve the same effect of soil conditioning, the injection ratios of foam and slurry should be 45% and 10%, respectively, to achieve the torque reduction ratio of 60%. These findings can provide a practical reference for engineers to determine the best-fit conditioning materials and construction parameters in the silty sand stratum.


2020 ◽  
Vol 2020 ◽  
pp. 1-15
Author(s):  
Lu Wang ◽  
Wei Zhu ◽  
Yongjin Qian ◽  
Chao Xu ◽  
Jiannan Hu ◽  
...  

The sliming problem of chamber soil is caused by excessive groundwater seeping into the pressure chamber when an Earth pressure balance shield tunnels through a water-rich weathered rock stratum under semiopen under-pressure mode. As a solution to this problem, a calculation model was established based on field measurements of the discharged soil properties, the seepage water volume, and the seepage path in Jinan Metro, China. Chamber soil sliming is a phenomenon in which chamber soil is in a thin mud state, with no pressure balance in the pressure chamber of the EPB shield and an excessive water content of the chamber soil owing to the continuous seepage of groundwater into the chamber. The chamber pressure is relatively low, which is different from the phenomenon of spewing when the chamber pressure is relatively high. A large amount of water seepage from the stratum around the tunnel excavation surface and shield to the chamber is a significant factor leading to chamber soil sliming during the construction process. It was considered that when the moisture content of the chamber soil, w, is 2wL ≤ w ≤ 3wL, slight chamber soil sliming may occur, whereas when w ≥ 3wL, serious chamber soil sliming may occur. Moreover, some measures to prevent and control the occurrence of chamber soil sliming were discussed. Controlling the advancing time and the permeability coefficient of chamber soil during construction is the most effective measure to avoid the phenomenon of soil sliming.


2012 ◽  
Vol 457-458 ◽  
pp. 1287-1293 ◽  
Author(s):  
Bu Hai Shi ◽  
Wei Qing Li

For the complex earth conditions and uncertain factors, the earth pressure balance (EPB) shield tunneling is a complicated and high-risk process. There would cause some faults, such as earth caking, soil occluding in the capsule, water spewing, surface settlement. To avoid them, this paper applies artificial neural network (ANN) to predict the common shielding faults. The neural network is trained by several samples about the tunnel boring machine’s (TBM) parameters, and then it will have self-learning to identify the fault. With the parallel computing ability, the network could detect and predict abnormal behaviors online. This paper includes three parts, firstly, the introduction of EPB, and four usual blockings; and then the principle of BP neural network is present, for the defect of BP algorithm, two kinds of improved BP algorithms are applied in the network; finally, an simulation is given to illustrate the prediction.


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