Finite element-based shape optimization of an asymmetric steel sandwich panel joint

2011 ◽  
pp. 619-623
Author(s):  
D Poli_ ◽  
D Frank ◽  
A Klanac ◽  
S Ehlers
Author(s):  
Shiguang Deng ◽  
Krishnan Suresh

Topology optimization is a systematic method of generating designs that maximize specific objectives. While it offers significant benefits over traditional shape optimization, topology optimization can be computationally demanding and laborious. Even a simple 3D compliance optimization can take several hours. Further, the optimized topology must typically be manually interpreted and translated into a CAD-friendly and manufacturing friendly design. This poses a predicament: given an initial design, should one optimize its topology? In this paper, we propose a simple metric for predicting the benefits of topology optimization. The metric is derived by exploiting the concept of topological sensitivity, and is computed via a finite element swapping method. The efficacy of the metric is illustrated through numerical examples.


Author(s):  
Masaru Higa ◽  
Ikuya Nishimura ◽  
Kazuhiro Matsuda ◽  
Hiromasa Tanino ◽  
Yoshinori Mitamura

Though Total Hip Arthroplasty (THA) is being performed with greater frequency every year for patients with endstage arthritis of hip, mechanical fatigue of bone cement leading to damage accumulation is implicated in the loosening of cemented hip components. This fatigue failure of bone cement has been reported to be the result of high tensile and shear stresses at the bone cement. The aim of this study is to design the optimum shape of femoral component of a THA that minimizes the peak stress value of maximum principal stress at the bone cement and to validate the FEM results by comparing numerical stress with experimental ones. The p-version three-dimensional Finite Element Method (FEM) combined with an optimization procedure was used to perform the shape optimization. Moreover the strain in the cement mantle surrounding the cemented femoral component of a THA was measured in vitro using strain gauges embedded within the cement mantle adjacent to the developed femoral stem to validate the optimization results of FEM.


Author(s):  
Sukhwinder S. Lamba ◽  
Curtis A. Rhodes

Abstract This paper presents size and shape optimization of a recyclable packing material. Shell thickness and shape was optimized to prevent contact of surfaces within the packing material. Thus optimization was used to improve cushioning characteristics of the packing material.


2009 ◽  
Vol 76 (6) ◽  
Author(s):  
I. Quintana Alonso ◽  
N. A. Fleck

The tensile fracture strength of a sandwich panel, with a center-cracked core made from an elastic-brittle diamond-celled honeycomb, is explored by analytical models and finite element simulations. The crack is on the midplane of the core and loading is normal to the faces of the sandwich panel. Both the analytical models and finite element simulations indicate that linear elastic fracture mechanics applies when a K-field exists on a scale larger than the cell size. However, there is a regime of geometries for which no K-field exists; in this regime, the stress concentration at the crack tip is negligible and the net strength of the cracked specimen is comparable to the unnotched strength. A fracture map is developed for the sandwich panel with axes given by the sandwich geometry. The effect of a statistical variation in the cell-wall strength is explored using Weibull theory, and the consequences of a stochastic strength upon the fracture map are outlined.


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