scholarly journals X-ray Elastic Constant and Stress Measurement in Metals Having a Texture : 2nd Report, Plastic Deformation and Residual Stress

1985 ◽  
Vol 28 (239) ◽  
pp. 784-791
Author(s):  
Kazuo HONDA ◽  
Takaaki SARAI ◽  
Takashi YANO
1990 ◽  
Vol 34 ◽  
pp. 689-698 ◽  
Author(s):  
J. Jo ◽  
R. W. Hendricks ◽  
W. D. Brewer ◽  
Karen M. Brown

Residual stress values in a material are governed by the measurements of the atomic spacings in a specific crystallographic plane and the elastic constant for that plane. It has been reported that the value of the elastic constant depends on microstructure, preferred orientation, plastic deformation and morphology [1], Thus, the theoretical calculation of the elastic constant may deviate from the intrinsic value for a real alloy.


2012 ◽  
Vol 706-709 ◽  
pp. 1673-1678 ◽  
Author(s):  
Shouichi Ejiri ◽  
Toshihiko Sasaki ◽  
Yukio Hirose

The residual stress measurement by the conventional X-ray diffraction was formulated on the assumption that a specimen from polycrystalline materials was quasi-isotropic and homogeneous, and the stress was biaxial and almost constant within the X-ray penetration depth. Therefore, it was not available to analyze the stress state of the textured materials by the conventional measurement as a general rule. In resent years, advanced methods have been proposed for the X-ray stress measurement of textured materials. In some methods, it is assumed that the X-ray elastic constant is derived from the crystallite orientation distribution function of textured materials for solving the first anisotropic problem. However, there is a nonlinear problem in the stress analysis from the measured lattice strain. In present study, the X-ray elastic constants were averaged as the expected value around the normal direction of the X-ray diffraction in a similar way. A stress analysis was proposed by differential calculus of the X-ray elastic constant in order to the avoidance of nonlinear problem. The stress analysis was applied to residual stress measurements of a titanium carbide coating film with preferred orientation and a cold-rolled steel with texture. The calculated values of the X-ray elastic constants showed the linearity on some condition for the film. The X-ray stress determination was carried out by the fitting the gradients of the measured lattice strain.


Author(s):  
Fabian Jaeger ◽  
Alessandro Franceschi ◽  
Holger Hoche ◽  
Peter Groche ◽  
Matthias Oechsner

AbstractCold extruded components are characterized by residual stresses, which originate from the experienced manufacturing process. For industrial applications, reproducibility and homogeneity of the final components are key aspects for an optimized quality control. Although striving to obtain identical deformation and surface conditions, fluctuation in the manufacturing parameters and contact shear conditions during the forming process may lead to variations of the spatial residual stress distribution in the final product. This could lead to a dependency of the residual stress measurement results on the relative axial and circumferential position on the sample. An attempt to examine this problem is made by the employment of design of experiments (DoE) methods. A statistical analysis of the residual stress results generated through X-Ray diffraction is performed. Additionally, the ability of cold extrusion processes to generate uniform stress states is analyzed on specimens of austenitic stainless steel 1.4404 and possible correlations with the pre-deformed condition are statistically examined. Moreover, the influence of the coating, consisting of oxalate and a MoS2 based lubricant, on the X-Ray diffraction measurements of the surface is investigated.


2007 ◽  
Vol 22 (2) ◽  
pp. 103-107 ◽  
Author(s):  
Balder Ortner

The equation ε(φ, ψ, hkl)=Fij(φ, ψ, hkl)σij can be directly deduced from Hooke’s law. It is shown that the matrix Fij(φ, ψ, hkl) which is usually called X-ray elastic factors, behaves as a second rank tensor. Since this behaviour is the only criterion for the question of whether or not it is a tensor, the F-matrix must be regarded as a second rank tensor. This allows us to make some statements about the structure of the F-matrix on the basis of Neumann’s principle, to find relationships among F-matrices in different measurement directions, and to apply the methods and strategies for the measurement of a second rank tensor. All this is shown in a few examples. It is further shown that a consistent use of the F-matrix can replace all methods for data evaluation which makes use of linear regressions and, in addition, avoids all difficulties and disadvantages of these methods. One of these disadvantages is that the sin2 ψ-method, as well as its derivatives, is generally not correct least square fits of the measured data. This is also shown in an example. The more complicated cases with stress or constitution gradients in the range of the probed volume or stress measurement after plastic deformation are not discussed.


2012 ◽  
Vol 625 ◽  
pp. 291-296
Author(s):  
Neng Quan Duan ◽  
Jian Liang Ren ◽  
Rui Qiang Pang

The most suitable diffraction angle of aluminum alloy 3003 used for stress measuring is aimed to be determined in this paper. The experiment makes a stress measurement of a loading aluminum alloy 3003 equal strength beam with the traditional electrical measuring method and the X-ray stress measurement. With the electrical measuring method as reference, the research study the measured values that acquired from the X-ray diffraction method when the diffraction angle are 142° and 156°, and then compare them with that acquired from electrical measuring method. The measurement results demonstrate that the diffraction angle at 156 ° is better than at 142 ° based on the assessment standards of the liner slope and the distribution of data. Thus the optimum diffraction angle for X-ray to measure the macroscopic stress of aluminum alloy 3003 is 156 °. In this paper,the stress caused by the load on the equal strength beam is assumed to be "residual stress" and thus the conclusion has reference values for the standardization of residual stress measurement of aluminum alloy by XRD and has theoretical guiding significance in the production practices.


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