Wall Thinning Profile by Flow Accelerated Corrosion in Heat Recovery Steam Generator of Thermal Power Station

Author(s):  
Shun WATANABE ◽  
Ryo MORITA ◽  
Kazutoshi FUJIWARA
Author(s):  
John J. Aumuller ◽  
Carlos F. Lange ◽  
Michael J. Humphries

In enhanced oil recovery operations, the steaming capacity of a heat recovery steam generating unit is limited by the available energy provided from the gas turbine generator, however, there are a number of other component parameters that limit the thermal and mechanical performance of any specific heat recovery steam generator. These additional parameters reside on both the flue gas side and water / steam side of the heat recovery steam generator. Repetitive failures of steam generator components are evidence of damage mechanisms that are active during operation. Some of these damage mechanisms are explored to determine the immediate impact in up-rating the steam generators to higher capacity throughput and also, on longer term reliability. A resulting finding of this study examines the efficacy of using P22 low alloy piping in lieu of carbon steel piping to address flow accelerated corrosion.


Author(s):  
Z. H. Walker

In 1996, Flow Accelerated Corrosion (FAC) was identified as a degradation mechanism affecting carbon steel outlet feeder pipes in CANDU® (CANadian Deuterium Uranium) reactors. The maximum rate of FAC was estimated to be <0.120 mm/year. In response, wall thickness inspection programs have been implemented to identify and measure the minimum wall thickness in outlet feeder pipes. These data are necessary to ensure fitness-for-service of the feeder pipe. These data, together with the thermalhydraulic and geometric parameters for the measured feeders, are also very useful for developing empirical wall thickness models. Such models can be used to enhance the understanding of feeder wall thinning leading to an improved capability to predict future wall thickness minima and their locations. The determined dependency of the wall-thinning rate on thermalhydraulic conditions can be used to quantify the potential benefits of maintenance activities, such as steam generator cleaning. Activities such as steam generator cleaning are generally viewed as beneficial in recovering lost thermal efficiency, thereby reducing the severity of the thermalhydraulic conditions by reducing the amount of quality (steam phase) exiting the reactor core. Finally, when wall thickness models are applied to data from different plants, there is the potential of identifying operating conditions that can lead to lower rates of wall loss. This paper addresses the aforementioned important issues associated with FAC of ASME PVP Class 1 carbon steel piping.


2017 ◽  
Vol 110 ◽  
pp. 01054 ◽  
Author(s):  
Olga Romashova ◽  
Aleksandr Minor ◽  
Vladimir Martyshev ◽  
Aleksandr Tubolev ◽  
Aleksandra Katalevskaya

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