The purpose of this paper is to present a design approach based on the geometric constraints of joints for synthesizing differential mechanisms with two degrees-of-freedom, including some mechanisms with the same functions but distinct structures. The concept of virtual axes is presented. And, there are five steps in the design process. Step 1 is to decide fundamental entities by the properties of existing mechanisms and the technique of number synthesis, and 10 suitable fundamental entities of differential mechanisms are available. Step 2 is to compose geometric constraints, and 14 items are obtained. Step 3 is to compose links, and 15 items are derived. Step 4 is to assign fixed constraints for inputs or outputs, and 15 results are found. The final step is to particularize the obtained events by the properties of existing mechanisms and the structures of fundamental entities. As a result, 8 feasible results for differential mechanisms with two degrees-of-freedom and two basic loops are obtained in which 2 are existing designs and the other 6 are novel.
A Structured Conceptual Design Approach for Complex Systems of Smart Product