Parametric Optimization of EDM Process Parameters Using Grey Relational Analysis for Multiple Performance Characteristics

2007 ◽  
Vol 8 (2-4) ◽  
pp. 187-198
Author(s):  
B.C. Routara, ◽  
P. Sahoo, ◽  
A. Bandyopadhyay,
2015 ◽  
Vol 772 ◽  
pp. 245-249
Author(s):  
A. Ramamurthy ◽  
R. Sivaramakrishnan ◽  
S. Venugopal ◽  
T. Muthuramalingam

It is very important and complexity to find the optimum values of wire EDM process parameters and contribution of each parameter to attain the better performance characteristics. In this study, an attempt has been made to optimize those parameters while machining the titanium alloy. Since the process involves more one than one response parameter, it is essential to carry out the multi-response optimization methodology .The experiments have been conducted with different levels of input factors such as pulse on time,pulse off time and wire tension based on Taguchi L9 orthogonal table.Wire EDM optimal process parameter has been identified using grey relational analysis and significant parameter has been determined by analysis of variance. Experimental results have indicated that the multi-response characteristic such as material removal rate and surface roughness can be improved effectively through grey relational analysis.


Author(s):  
K P Somashekhar ◽  
J Mathew ◽  
N Ramachandran

Micro wire electric discharge machining (µ-WEDM) is an evolution of conventional wire EDM used for fabricating three-dimensional complex microcomponents, microstructures, and intricate profiles effectively with high-precision capabilities. Being a complex process, it is very difficult to determine optimal parameters for obtaining higher material removal rate (MRR) with minimum overcut (OC), and surface roughness (SR) is a challenging task in µ-WEDM for improving performance characteristics. In this study, a new approach for the optimization of the µ-WEDM process with multiple performance characteristics based on the statistical-based analysis of variance (ANOVA) and grey relational analysis (GRA) is attempted. Analysis of variance was used to study the significance of process parameters on grey relational grade (GRG) which showed capacitance to be the most significant factor. A GRG obtained from the GRA is used to optimize the µ-WEDM process. Optimum process parameters are determined by the GRG as the overall performance index. The process parameters, namely gap voltage, capacitance, and feed rate are optimized by considering multiple performance characteristics including MRR, OC, and SR. To validate the study, confirmation experiment has been carried out at optimal set of parameters, and predicted results have been found to be in good agreement with experimental findings. This approach showed improved machining performance in the µ-WEDM process.


2012 ◽  
Vol 7 (2) ◽  
pp. 155892501200700 ◽  
Author(s):  
Hossein Hasani ◽  
Somayeh Akhavan Tabatabaei ◽  
Ghafour Amiri

This article focuses on an approach based on the Taguchi method with grey relational analysis for optimizing the process parameters for open-end spun yarns with multiple performance characteristics. A grey relational grade obtained from the grey relational analysis is used to optimize the process parameters. Optimal process parameters can then be determined by the Taguchi method using the grey relational grade as the performance index. CVm%, hair number per meter, and tenacity of yarn were selected as quality characteristics. Using these characteristics, the process parameters, including rotor speed, rotor diameter, opener speed, yarn linear density and navel type are optimized. The raw materials used in this investigation were cotton fibers (35%) and cotton waste (65%) collected from ginning machines. The Experimental results show parameter rotor speed has the most significant effect on the multiple performance characteristics.


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