An on demand oil system, based on electrically driven lube and scavenge pumps, for use in gas turbine engines has been developed. The need to optimize gas turbine engine performance, coupled with ‘electrification’ of aircraft systems, as on the Lockheed F35 and Boeing 787 in order to maximize efficiency and flexibility, created an opportunity to develop a ‘smart’ electrically driven lubrication system for gas turbine engines. Spytek’s electric oil system, developed for use on its 400lbt ATG-2 engine platform, ascertains the operating condition of the gas turbine engine, including speed, pressure, bearing temperatures and determines the amount of lubrication required for each bearing zone. The system has the benefit of better thermal control of engine bearings, lower system weight and power use, with flexibility in the placement of the system on the engine/airframe combination. The system has been successfully demonstrated on the Spytek Aerospace ATG-2/J304 gas turbine engine series.
Major areas addressed in the development of the system were the selection of reliable, gas turbine engine compatible feed and scavenge pumps, control systems sensoring and feedback, variable feed of oil to the individual sump wells, as well as systems durability and operating parameters. Various gas turbine engine platforms can require altered oil system duty cycles, including pre-oiling or post run down-oiling, high flow oil conditions, features not readily available in traditional mechanical systems but easily implemented using the Spytek on-demand oil system.
In the project effort, evaluation of the existing prototype system was used as a system design baseline. Data on pump wear, filter performance and oil supply degradation was available and used in refining the oil system design. The ATG-2 system was modified to take advantage of a full proportional integral derivative controlled oil system with system demonstrations made on a gas turbine engine, demonstrating oil supply on demand capability and full bearing thermal management system control.