scholarly journals Induction Heating of the Filling Conveyor Molds

2001 ◽  
Vol 14 (5) ◽  
pp. 583-589
Author(s):  
Viktor N. Timofeev ◽  

In the smelting and foundry production of aluminum ingots, filling conveyors are widely used. Aluminum ingots of a certain shape and weight are obtained by crystallizing liquid aluminum (melt) in the molds of the filling conveyor. As the mills move along the conveyor, the melt gradually hardens in them. In high-performance conveyors, the mills move through the water to increase the cooling rate of the melt. Therefore, after the mill is freed from the hardened ingot, water enters it. In order to avoid temperature shock and possible release of liquid metal, the molds must be dried and heated before pouring. At present, gas burners are used in aluminum plants for this purpose [1]. The purpose of this work is to study the possibility of induction heating of the filling conveyor molds. The calculation is carried out using Fourier series in complex form and approximate boundary conditions on the surface of ferromagnetic molds. The approximate boundary conditions avoid the need to calculate the electromagnetic field in a nonlinear ferromagnetic medium. In the heated object, the energy of the induced alternating electric field is irreversibly converted into thermal energy. This dissipation of thermal energy, which leads to the heating of the object, is determined by the presence of conduction currents (eddy currents). Induction heating is widely used in metallurgy for melting, heating and mixing of electrically conductive bodies. The method is based on the absorption of electromagnetic energy by bodies of an alternating magnetic field created by an inductor. The heated product is located in the immediate vicinity of the inductor. There are many publications on analytical and numerical, analysis of physical processes in the inductor-heated billet system. In this paper, an analytical calculation of electromagnetic processes in the system of inductor – ferromagnetic molds of the filling conveyor is carried out. The analytical solution is obtained by using the approximate boundary condition of L. R. Neumann on the surface of nonlinear ferromagnetic molds

Author(s):  
John W. Coleman

In the design engineering of high performance electromagnetic lenses, the direct conversion of electron optical design data into drawings for reliable hardware is oftentimes difficult, especially in terms of how to mount parts to each other, how to tolerance dimensions, and how to specify finishes. An answer to this is in the use of magnetostatic analytics, corresponding to boundary conditions for the optical design. With such models, the magnetostatic force on a test pole along the axis may be examined, and in this way one may obtain priority listings for holding dimensions, relieving stresses, etc..The development of magnetostatic models most easily proceeds from the derivation of scalar potentials of separate geometric elements. These potentials can then be conbined at will because of the superposition characteristic of conservative force fields.


2016 ◽  
Vol 63 (6) ◽  
pp. 3554-3561 ◽  
Author(s):  
Hector Sarnago ◽  
Oscar Lucia ◽  
Mario Perez-Tarragona ◽  
Jose M. Burdio

2020 ◽  
Vol 21 (1) ◽  
pp. 147-156
Author(s):  
Fred Thomas Tracy ◽  
Jodi L. Ryder ◽  
Martin T. Schultz ◽  
Ghada S. Ellithy ◽  
Benjamin R. Breland ◽  
...  

The purpose of this research is to compare the results from two different computer programs of flow analysesof two levees at Port Arthur, Texas where rising water of a flood from Hurricane Ike occurred on the levees. The first program (Program 1) is a two-dimensional (2-D) transient finite element program that couples the conservation of mass flow equation with accompanying hydraulic boundary conditions with the conservation of force equations with accompanying x and y displacement and force boundary conditions, thus yielding total head, x displacement, and y displacement as unknowns at each finite element node. The second program (Program 2) is a 2-D transient finite element program that considers only the conservation of mass flowequation with its accompanying hydraulic boundary conditions, yielding only total head as the unknown at each finite element node. Compressive stresses can be computed at the centroid of each finite element when using the coupled program. Programs 1 and 2 were parallelized for high performance computing to consider thousands of realisations of the material properties. Since a single realisation requires as much as one hour of computer time for certain levees, the large realisation computation is made possible by utilising HPC. This Monte Carlo type analysis was used to compute the probability of unsatisfactory performance for under seepage, through seepage, and uplift for the two levees. Respective hydrographs from the flood resulting from Hurricane Ike were applied to each levee. When comparing the computations from the two programs, the most significant result was the two programs yielded significantly different values in the computed results in the two clay levees considered in this research.  


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