scholarly journals Novel Process Combined Extrusion And Severe Plastic Deformation For Plate Component With Rib-Web Structure of Magnesium Alloys

Author(s):  
Nanyang Zhu ◽  
Chaoyang Sun ◽  
Lingyun Qian ◽  
Mingjia Wang ◽  
Xintong Li

Abstract Plates with rib-web structure of magnesium alloys can hardly fabricated through conventional method. In this work, the variable circular channel angular extrusion (VCCAE) combined extrusion and severe plastic deformation is proposed, in which billet undergoes severe deformation at several variable circular angular channel. The FE model for VCCAE of scaling plate with ribs is established and the experimental set up is designed. The feasibility of the novel process and the accuracy of the FE model are validated by the simulations and experiments. Stress state and the effective strain distribution in longitudinal section and cross section are analyzed. The results show that stress and strain distribution in longitudinal section is extremely inhomogeneous, and obvious stress concentration at the shear plane is founded. The microstructure in angular region is more uniform and finer, which validate that the severe shear deformation induced by the angular channel in the VCCAE process could promote the deformation uniformity and grain refinement. The results of numerical simulation and experiments demonstrate that the VCCAE process proposed in this paper is feasible and it has great potential to manufacture high-performance plate with ribs.

2014 ◽  
Vol 989-994 ◽  
pp. 352-355
Author(s):  
C.L. Wu ◽  
Z.R. Wang ◽  
Wen Zhang

Formation of chip is a typical severe plastic deformation progress in machining which is only single deformation stage. The rake angle of tool is governing parameter to create large strain imposed in the chip. Effect of rake angle and deformation times on effective strain, mean strain, strain variety and strain rate imposed in the chip are researched respectively. The result of simulation have shown that the chip with large strain and better uniform of strain along the longitudinal section of chip can be produced with negative rake angle at some lower cutting velocity by multi-deformations in large strain machining.


2014 ◽  
Vol 24 (12) ◽  
pp. 3747-3754 ◽  
Author(s):  
Yong-jun CHEN ◽  
Qu-dong WANG ◽  
Jin-bao LIN ◽  
Man-ping LIU ◽  
Jarle HJELEN ◽  
...  

2011 ◽  
Vol 2011 (7) ◽  
pp. 629-633
Author(s):  
S. V. Dobatkin ◽  
L. L. Rokhlin ◽  
T. V. Dobatkina ◽  
N. I. Nikitina ◽  
I. E. Tarytina

2014 ◽  
Vol 794-796 ◽  
pp. 1157-1162 ◽  
Author(s):  
Cun Qiang Ma ◽  
Long Gang Hou ◽  
Ji Shan Zhang ◽  
Lin Zhong Zhuang

For understanding the distribution of plastic deformation induced by asymmetric rolling (ASR), multi-pass ASR and symmetric rolling (SR) experiments combined with the finite element simulation were used for high-strength aluminum alloy in the present study. The influence of reduction per-pass on the shear / effective strain distributions were studied via different ASR processes. By measuring the shear angle (θ, the angle between the reference mark before and after rolling) of rolled sheets, redundant shear strain and equivalent strain were calculated. It is shown that with equal total thickness reduction for ASR and SR, ASR can induce much more shear deformation through the thickness. By calculating the evolution of redundant shear strain and total equivalent strain for different ASR routines, it indicates that small pass reduction could be much favorable to the strain accumulation than that of the large pass reduction under a same total reduction in ASR process. Also, the influence of shear stress on the strain distribution and the through-thickness strain distribution were studied and evaluated with FEM analyses.


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