Research and Application of Flatness Control for Tandem Cold Rolling

Author(s):  
Li Xiaogang ◽  
Fang Yiming ◽  
Liu Le
2014 ◽  
Vol 665 ◽  
pp. 37-41 ◽  
Author(s):  
Guang Hui Yang ◽  
Jian Guo Cao ◽  
Jie Zhang ◽  
Hong Bo Li ◽  
Jie Zheng

Based on the theory of target curve, a method of improving flatness target curve is proposed. The transverse temperature distributions of strip are measured and described with a biquadratic expression, and the statistics method is used to analyze the temperature distributions. Finally, the additional temperature stress compensation is calculated to improve the strip shape.


2014 ◽  
Vol 1004-1005 ◽  
pp. 1109-1113
Author(s):  
Jin Lan Bai ◽  
Hong Zhi Pan

In order to improve the accuracy of rolling force parameters,the elastic deformation and pressure between rolls of tandem cold rolling are calculated using divided element method in this paper. Bland-Ford model is used to calculate the rolling force, and the lengths of flattening contact arcs of each element are calculated. Considering the flattening contact arc lengths and tensile stress synthetically, rolling force parameters are calculated iteratively. Then the corresponding procedure is developed, and the distribution of rolling force, pressure between rolls and tensile stress are calculated with this procedure. The results are basically consistent with the measured data, and it will be useful to thermal crown calculation and strip flatness control.


2014 ◽  
Vol 548-549 ◽  
pp. 363-366
Author(s):  
Xiao Min Zhou ◽  
Xiao Xu Cheng

Edge-drop control enlarges the shape control theories and technologies. But compared to the profile and flatness control technology, the edge drop control is a developing topic. This paper analyze the influence of strip thickness, strip width, reduction ratio, friction coefficient and deformation resistance on the edge drop based on the elastic deformation of rolls and the three-dimensional plastic deformation of strip for UCMW cold rolling mill. The results will support the further research on the edge drop control for cold rolling mill.


2014 ◽  
Vol 529 ◽  
pp. 415-419
Author(s):  
Ren Ren Bao ◽  
Jie Zhang ◽  
Hong Bo Li ◽  
Jun Wang ◽  
Yu Gang Chu ◽  
...  

Many complex waviness defects occur during the production process of ultra wide TCMs, flatness idex I can not meet the demands of analyzing these problems. Therefore flatness pattern recognition considering cubic patterns is introduced to provide a flatness evaluation parameter. Combining the calculation methods and statistical methods of evaluation parameters, a flatness assessment system is programmed with Matlab GUI, which provides functions such as representing the flatness of previous strips, recognizing the flatness error and making statistics. After verifying of actual flatness measured value, the system is proved to be effective, which provides theoretical basis and data support for mastering the flatness quality and optimizing flatness control parameters.


2021 ◽  
Author(s):  
Jianliang Sun ◽  
Mingze Yan ◽  
Mingyuan Li ◽  
Tongtong Hao

Abstract The flatness target curve is important in the flatness control theory. The accuracy of flatness target curve is an important factor to determine the load of flatness control means and flatness quality. Aiming at the defect that crown of each pass after rolling cannot be controlled quantitatively in the traditional target curve formulation of cold rolling, a new method considering the target crown was proposed. Specifically, the target crown of each pass can be set by combining the total proportional crown change in hot rolling field to each pass and the instability discrimination model in cold rolling field. the total proportional crown change of incoming material and finished product is allocated to each pass, and the instability discrimination model is applied to ensure the stability of the plate. The purpose of new method is to control of the crown of each pass quantitatively, so that the flatness and thickness of plate can meet the production requirements. Taking SUNDWIG 20-high mill and typical rolling products as an example, the simulation results show that, on the basis of ensuring the flatness and obtaining the minimum available crown after rolling, the model can make the flatness and crown meet the production requirements at the same time and control the crown of each pass after rolling quantitatively by setting the target crown of each pass.


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