scholarly journals Optimization Study of Biomass Hydrogenation to Ethylene Glycol Using Response Surface Methodology

Processes ◽  
2020 ◽  
Vol 8 (5) ◽  
pp. 588
Author(s):  
Poh Gaik Law ◽  
Noor Haida Sebran ◽  
Ashraf Zin Zawawi ◽  
Azlan Shah Hussain

Statistical-based study using response surface methodology (RSM) was conducted to study the effects of process parameters towards biomass hydrogenation. Using Malaysian oil palm empty fruit bunches (EFB) fibres as feedstock, the central composite design (CCD) technique was employed and 18 runs were generated by CCD when four parameters (mass ratio of binary catalyst, hydrogen pressure, temperature and mass ratio of catalyst to feedstock) were varied with two center points to determine the effects of process parameters and eventually to get optimum ethylene glycol (EG) yield. RSM with quadratic function was generated for biomass hydrogenation, indicating all factors except temperature, were important in determining EG yield. Analysis of variance (ANOVA) showed a high coefficient of determination (R2) value of >0.98, ensuring a satisfactory prediction of the quadratic model with experimental data. The quadratic model suggested the optimum EG yield should be >25 wt.% and the EG yield results were successfully reproduced in the laboratory.

Author(s):  
Santi Pumkrachang

The ultraviolet (UV) curing of slider-suspension attachment is going to change from a manual to an automated process. As a result, the bonding parameters of adhesive between slider and suspension needs to be optimized. This paper aims to study two output responses of the UV curable epoxy adhesive i.e., shear strength force and pitch static attitude (PSA) of the joint between slider and suspension in a head gimbal assembly (HGA). Four process parameters were investigated using response surface methodology (RSM) based on face-centered central composite design (FCCD). The RSM was applied to establish a mathematical model to correlate the significance of process parameters and the responses. Then the based multi-objective was applied to determine a quadratic model and obtained the output maximization at 224 g of shear strength force and PSA value close to the target at 1.8 degrees. The input process parameters were optimized at 0.7 s of UV bottom cure time, 120 °C of UV dual side temperature, 5.0 s of UV dual side cure time, and 230 μm of adhesive dot size. The validation experiment showed a prediction response error of less than 7% of the actual value.


2021 ◽  
Author(s):  
M.A. Olivares-Ramírez ◽  
Leticia López-Zamora ◽  
M.J. Peña-Juárez ◽  
E.J. Gutiérrez-Castañeda ◽  
J.A. Gonzalez-Calderon

Abstract The present work shows the implementation of the Response Surface Methodology (RSM), fed by an experimental Central Composite Design (CCD) to find the conditions that allow maximizing the inhibition of the microorganism Staphylococcus aureus with nanoparticles of TiO2 silanized with 3-Aminopropyltriethoxysilane (APTES) and doped with Ag. In addition, Poly(lactic) acid composites were prepared with these Ag/TiO2 nanoparticles with the aim to confer their antimicrobial effect. The independent variables considered were pH, AgNO3/TiO2 ratio (% w/w), and TiO2 nanoparticles concentration (g/250 mL), and as the variable of response, the length of the diameter of the halo or zone of inhibition presented by the microorganism (mm). Statistical analysis found that maximization of S. aureus inhibition occurs at intermediate levels with a value of 10 for pH and 5 g of TiO2 solids, while for the concentration of AgNO3 high levels are required, greater than 10% w/w. Likewise, the statistical significance was determined using the Student's t-test and the p-value; it was found that the significant effect corresponds to the concentration of AgNO3, so a second experimental CCD design equirradial with two factors was considered, estimating AgNO3 concentration and TiO2 amount, the pH at constant 10 value. The second experimental design indicated that maximization in S. aureus inhibition occurs at an AgNO3 concentration between 20-25% w/w with high amounts of TiO2 solids (7-8 g), with a resulting zone of inhibition between 26-28 mm. The quadratic model obtained, which represents the relationship between the length of the zone of inhibition with the variables considered, shows an adjustment of experimental data with a coefficient of determination (R2) of 0.82.


2011 ◽  
Vol 2011 ◽  
pp. 1-9 ◽  
Author(s):  
C. K. Venil ◽  
V. Mohan ◽  
P. Lakshmanaperumalsamy ◽  
M. B. Yerima

An indigenous bacterium, Bacillus REP02, was isolated from locally sourced chromium electroplating industrial effluents. Response surface methodology was employed to optimize the five critical medium parameters responsible for higher % Cr2+ removal by the bacterium Bacillus REP02. A three-level Box-Behnken factorial design was used to optimize K2HPO4, yeast extract, MgSO4, NH4NO3, and dextrose for Cr2+ removal. A coefficient of determination (R2) value (0.93), model F-value (3.92) and its low P-value (F<0.0008) along with lower value of coefficient of variation (5.39) indicated the fitness of response surface quadratic model during the present study. At optimum parameters of K2HPO4 (0.6 g L−1), yeast extract (5.5 g L−1), MgSO4 (0.04 g L−1), NH4NO3 (0.20 g L−1), and dextrose (12.50 g L−1), the model predicted 98.86% Cr2+ removal, and experimentally, 99.08% Cr2+ removal was found.


2017 ◽  
Vol 76 (2) ◽  
pp. 323-336 ◽  
Author(s):  
Muhammad Z. Ahamd ◽  
S. Ehtisham-ul-Haque ◽  
Numrah Nisar ◽  
Khizar Qureshi ◽  
Abdul Ghaffar ◽  
...  

The present study was conducted to degrade and detoxify 2-chlorophenol (2-CP) under UV irradiation in the presence of titanium dioxide (TiO2) and hydrogen peroxide (H2O2). The treatment efficiency was evaluated on the basis of degradation and cytotoxicity reduction as well as biochemical oxygen demand (BOD), chemical oxygen demand (COD) and total organic carbon (TOC) removal. The process variables such as TiO2, pH, UV irradiation time and H2O2 were optimized. Central composite design in combination with response surface methodology was employed to optimize the process variables. A quadratic model was proposed to predict the treatment efficiency and analysis of variance was used to determine the significance of the variables. The correlation between the experimental and predicted degradation was confirmed by the F and P values (&lt;0.05). The coefficient of determination (R2 = 0.99) were high enough to support the validity of developed model. At optimized conditions, up to 92% degradation of 2-CP was achieved with 3.5 × 10−4 s−1 rate constant. Significant reductions in BOD, COD and TOC values were also achieved. Cytotoxicity was evaluated using bioassays and it was observed that UV/TiO2/H2O2 reduced the cytotoxicity considerably. It is concluded that UV/TiO2/H2O2 could possibly be used to detoxify 2-CP in industrial wastewater.


Author(s):  
Arun Kumar Rouniyar ◽  
Pragya Shandilya

Magnetic field assisted powder mixed electrical discharge machining (MFAPM-EDM) is a variant of EDM process where magnetic field coupled with electric field is used with addition of fine powder in dielectric to improve the surface quality, machining rate and stability of the process. Aluminium 6061 alloy as workpiece was selected due to growing use in aviation, automotive, naval industries. In this present work, parametric study and optimization was carried out on MFAPM-EDM machined Aluminium 6061 alloy. In this study, process parameters such as discharge current (IP), spark duration (PON), pause duration (POFF), concentration of powder (CP) and magnetic field (MF) were considered to analyze the effect on material erosion rate (MER) and electrode wear rate (EWR). Box Behnken design approach based on response surface methodology (RSM) was utilized for performing the experiments. Quadratic model to predict the MER and EWR were developed using response surface methodology. Discharge current has most significant effect of 50.176% and 36.36% on MER and EWR, respectively among all others process parameters. Teacher-learning-based optimization (TLBO) was employed for determining the optimal process parameters for maximum MER and minimal EWR. The results obtained with TLBO was compared with well-known optimization methods such as genetic algorithm (GA) and desirability function of RSM. Minimum EWR (0.1021 mm3/min) and maximum MER (30.4687 mm3/min) obtained using TLBO algorithm for optimized process parameters was found to better as compared to GA and desirability function.


2021 ◽  
Vol 45 (1) ◽  
Author(s):  
Samar A. El-Mekkawi ◽  
Rehab A. Abdelghaffar ◽  
Fatma Abdelghaffar ◽  
S. A. Abo El-Enin

Abstract Background Conservation of the ecosystem is a prime concern of human communities. Industrial development should adopt this concern. Unfortunately, various related activities release lots of noxious materials concurrently with significant leakage of renewable resources. This work presents a new biosorbent activated de-oiled microalgae, Chlorella vulgaris, (AC) for biosorption of Acid Red 1 (AR1) from aqueous solution simulated to textile dyeing effluent. The biosorption characteristics of AC were explored as a function of the process parameters, namely pH, time, and initial dye concentration using response surface methodology (RSM). Results Optimization is carried out using the desirability approach of the process parameters for maximum dye removal%. The ANOVA analysis of the predicted quadratic model elucidated significant model terms with a regression coefficient value of 0.97, F value of 109.66, and adequate precision of 34.32 that emphasizes the applicability of the model to navigate the design space. The optimization depends on the priority of minimizing the time of the process to save energy and treating high concentrated effluent resulted in removal % up to 83.5%. The chemical structure and surface morphology of AC, and the dye-loaded biomass (AB) were characterized by Fourier transform infrared spectroscopy (FTIR), scanning electron microscopy (SEM), energy-dispersive X-ray analysis (EDX), and transmission electron microscope (TEM). The activation process transforms the biomass surface into a regular and small homogeneous size that increases the surface area and ultimately enhances its adsorption capacity Conclusion The optimization of the process parameters simultaneously using RSM performs a high-accurate model which describes the relationship between the parameters and the response through minimum number of experiments. This study performed a step towards an integrated sustainable solution applicable for treating industrial effluents through a zero-waste process. Using the overloaded biomass is going into further studies as micronutrients for agricultural soil.


2017 ◽  
Vol 69 (3) ◽  
pp. 387-392 ◽  
Author(s):  
Nor Syahirah Mohamad ◽  
Salmiah Kasolang

Purpose An optimized model is often deployed to reduce trial and error in experimental approach and obtain the multi-variant correlation. In this study, response surface methodology (RSM), namely, Box–Behnken design (BBD) approach, has been used to optimize the characterization of lubricant with additives. BBD is based on multivariate analysis whereby the effects of different parameters are considered simultaneously. It is a non-linear system which is more representative of the actual phenomenon. This study aims to investigate the effect of three independent variables, namely, speed, load and concentration of TiO2, on the coefficient of friction (CoF). Design/methodology/approach RSM was applied to get the multiplicity of the self-determining input variables and construct mathematical models. Mathematical models were established to predict the CoF and to conduct a statistical analysis of the independent variables’ interactions on response surface using Minitab 16.0 statistical software. Three parameters were regulated: speed (X1), load (X2) and concentration of TiO2 (X3). The output measured was the CoF. Findings The result obtained from BBD has shown that the most influential parameter was speed, followed by concentration of TiO2 nanoparticles and then normal load. Analysis of variance indicated that the proposed experiment from the quadratic model has successfully interpreted the experimental data with a coefficient of determination R2 = 0.9931. From the contour plot of BBD, the optimization zone for interacting variables has been obtained. The zone indicates two regions of lower friction values (<0.04): concentration between 0.5 to 1.0 Wt.% for a speed range of 1,000 to 2,000 rpm, and load between 17 to 20 kg for a speed in the range of 1,200 to 1,900 rpm. The optimized condition shows that the minimum value of CoF (0.0191) is at speed of 1,782 rpm, load of 20 kg and TiO2 concentration of 1.0 Wt.%. Originality/value In general, it has been shown that RSM is an effective and powerful tool in experimental optimization of multi-variants.


2013 ◽  
Vol 2013 ◽  
pp. 1-13 ◽  
Author(s):  
Mojdeh Dinarvand ◽  
Malahat Rezaee ◽  
Malihe Masomian ◽  
Seyed Davoud Jazayeri ◽  
Mohsen Zareian ◽  
...  

The study is to identify the extraction of intracellular inulinase (exo- and endoinulinase) and invertase as well as optimization medium composition for maximum productions of intra- and extracellular enzymes fromAspergillus nigerATCC 20611. From two different methods for extraction of intracellular enzymes, ultrasonic method was found more effective. Response surface methodology (RSM) with a five-variable and three-level central composite design (CCD) was employed to optimize the medium composition. The effect of five main reaction parameters including sucrose, yeast extract, NaNO3, Zn+2, and Triton X-100 on the production of enzymes was analyzed. A modified quadratic model was fitted to the data with a coefficient of determination (R2) more than 0.90 for all responses. The intra-extracellular inulinase and invertase productions increased in the range from 16 to 8.4 times in the optimized medium (10% (w/v) sucrose, 2.5% (w/v) yeast extract, 2% (w/v) NaNO3, 1.5 mM (v/v) Zn+2, and 1% (v/v) Triton X-100) by RSM and from around 1.2 to 1.3 times greater than in the medium optimized by one-factor-at-a-time, respectively. The results of bioprocesses optimization can be useful in the scale-up fermentation and food industry.


NANO ◽  
2011 ◽  
Vol 06 (02) ◽  
pp. 113-122 ◽  
Author(s):  
HASSAN ADELI ◽  
SHARIF HUSSEIN SHARIF ZEIN ◽  
SOON HUAT TAN ◽  
ABDUL LATIF AHMAD

In this study the response surface methodology (RSM) coupled with the central composite design (CCD) were used to optimize the mechanical strength properties of poly(L-lactide)/multi-walled carbon nanotube (MWCNT) scaffolds. The scaffolds were prepared by the freeze-extraction method. MWCNTs were incorporated into PLLA composite as a reinforcement agent in order to improve the strength properties of the scaffolds. The effect of process parameters such as ratio of PLLA/(PLLA + MWCNT) (93–100%), solvent amount (100–200 ml), freezing time (5–7 h) and immersing time (2–4 days) were studied using the design of experiment (DOE). Based on CCD, quadratic model was obtained and developed to correlate the process parameters to the strength of the scaffolds. An analysis of variance (ANOVA) was applied to determine the significant factors affecting the experimental design response (strength) of the scaffolds. The predicted values after optimization process were in good agreement with the experimental values. The model was able to accurately predict the response of strength with less than 5% error.


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