scholarly journals Development of Compound Fault Diagnosis System for Gearbox Based on Convolutional Neural Network

Sensors ◽  
2020 ◽  
Vol 20 (21) ◽  
pp. 6169
Author(s):  
Ming-Chang Lin ◽  
Po-Yu Han ◽  
Yi-Hua Fan ◽  
Chih-Hung G. Li
Keyword(s):  
Neural Network ◽  
Fault Diagnosis ◽  
Convolutional Neural Network ◽  
Local Area Network ◽  
Mechanical Equipment ◽  
Area Network ◽  
Diagnosis System ◽  
Training Time ◽  
Convolution Kernels ◽  
Fault Diagnosis System

Gear transmission is widely used in mechanical equipment. In practice, if the gearbox is damaged, it not only affects the yield rate but also damages other parts of machines; thus, increases the cost and difficulty of maintenance. With the advancement of technology, the concept of unmanned factories has been proposed; an automatic diagnosis system for the health management of gearboxes becomes necessary. In this paper, a compound fault diagnosis system for the gearbox based on convolutional neural network (CNN) is developed. Specifically, three-axis vibration signals measured by accelerometers are used as the input of the one-dimensional CNN; the detection of the existence and type of the fault is directly output. In testing, the model achieved nearly 100% accuracy on the fault samples we captured. Experimental evidence also shows that the frequency-domain data can provide better diagnostic results than the time-domain data due to the stable characteristics in the frequency spectrum. For practical usage, we demonstrated a remote fault diagnosis system through a local area network on an embedded platform. Furthermore, optimization of convolution kernels was also investigated. When moderately reducing the number of convolution kernels, it does not affect the diagnostic accuracy but greatly reduces the training time of the model.

scholarly journals Fault Diagnosis of Induction Motor Using Convolutional Neural Network

2019 ◽  
Vol 9 (15) ◽  
pp. 2950 ◽  
Author(s):  
Jong-Hyun Lee ◽  
Jae-Hyung Pack ◽  
In-Soo Lee
Keyword(s):  
Neural Network ◽  
Fault Diagnosis ◽  
Convolutional Neural Network ◽  
Induction Motor ◽  
Induction Motors ◽  
Vibration Signal ◽  
Operating Conditions ◽  
Industrial Equipment ◽  
Diagnosis System ◽  
Fault Diagnosis System

Induction motors are among the most important components of modern machinery and industrial equipment. Therefore, it is necessary to develop a fault diagnosis system that detects the operating conditions of and faults in induction motors early. This paper presents an induction motor fault diagnosis system based on a CNN (convolutional neural network) model. In the proposed method, vibration signal data are obtained from the induction motor experimental environment, and these values are input into the CNN. Then, the CNN performs fault diagnosis. In this study, fault diagnosis of an induction motor is performed in three states, namely, normal, rotor fault, and bearing fault. In addition, a GUI (graphical user interface) for the proposed fault diagnosis system is presented. The experimental results confirm that the proposed method is suitable for diagnosing rotor and bearing faults of induction motors.

A novel adaptive and fast deep convolutional neural network for bearing fault diagnosis under different working conditions

2019 ◽  
Vol 234 (4) ◽  
pp. 1167-1182 ◽  
Author(s):  
Kun Xu ◽  
Shunming Li ◽  
Jinrui Wang ◽  
Zenghui An ◽  
Yu Xin
Keyword(s):  
Neural Network ◽  
Fault Diagnosis ◽  
Receptive Field ◽  
Convolutional Neural Network ◽  
Network Model ◽  
Working Conditions ◽  
Neural Network Model ◽  
Network Architecture ◽  
Deep Convolutional Neural Network ◽  
Mechanical Equipment

Deep learning method is gradually applied in the field of mechanical equipment fault diagnosis because it can learn complex and useful features automatically from the vibration signals. Among the many intelligent diagnostic models, convolutional neural network has been gradually applied to intelligent fault diagnosis of bearings due to its advantages of local connection and weight sharing. However, there are still some drawbacks. (1) The training process of convolutional neural network is slow and unstable. It has more training parameters. (2) It cannot perform well under different working conditions, such as noisy environment and different workloads. In this paper, a novel model named adaptive and fast convolutional neural network with wide receptive field is presented to overcome the aforementioned deficiencies. The prime innovations include the following. First, a deep convolutional neural network architecture is constructed using the scaled exponential linear unit activation function and global average pooling. The model has fewer training parameters and can converge rapidly and stably. Second, the model has a wide receptive field with two medium and three small length convolutional kernels. It also has high diagnostic accuracy and robustness when the environment is noisy and workloads are changed compared with other models. Furthermore, to demonstrate how the wide receptive field convolutional neural network model works, the reasons for high model performance are analyzed and the learned features are also visualized. Finally, the wide receptive field convolutional neural network model is verified by the vibration dataset collected in the background of high noise, and the results indicate that it has high diagnostic performance.

scholarly journals Bearing Intelligent Fault Diagnosis Based on Wavelet Transform and Convolutional Neural Network

2020 ◽  
Vol 2020 ◽  
pp. 1-14
Author(s):  
Junfeng Guo ◽  
Xingyu Liu ◽  
Shuangxue Li ◽  
Zhiming Wang
Keyword(s):  
Neural Network ◽  
Feature Extraction ◽  
Wavelet Transform ◽  
Fault Diagnosis ◽  
Convolutional Neural Network ◽  
Real Time ◽  
Rolling Bearing ◽  
Mechanical Equipment ◽  
Time Frequency ◽  
The Impact

As one of the important parts of modern mechanical equipment, the accurate real-time diagnosis of rolling bearing is particularly important. Traditional fault diagnosis methods have some disadvantages, such as low diagnostic accuracy and difficult fault feature extraction. In this paper, a method combining Wavelet transform (WT) and Deformable Convolutional Neural Network (D-CNN) is proposed to realize accurate real-time fault diagnosis of end-to-end rolling bearing. The vibration signal of rolling bearing is taken as the monitoring target. Firstly, the Orthogonal Matching Pursuit (OMP) algorithm is used to remove the harmonic signal and retain the impact signal and noise. Secondly, the time-frequency map of the signal is obtained by time-frequency transform using Wavelet analysis. Finally, the D-CNN is used for feature extraction and classification. The experimental results show that the accuracy of the method can reach 99.9% under various fault modes, and it can accurately identify the fault of rolling bearing.

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