The paper presents a new innovative technology that is experimented to protect from wear crusher jaws that grind basalt aggregates. These are subjected, in exploitation, at the active surface level, to complex requests of wear at abrasion under high pressure combined with fatigue at high efforts. Actual developed stage in casted form from hardened steels present the disadvantage of being sensitive to excavation, pitting type, wear, in hard areas or in those with segregation at the crystalline grain limit. Fighting the above mentioned phenomena’s if accomplished by loading through welding on the jaws active surfaces layers with proper proprieties to obtain intelligent self-protection to wear systems. The thickness of the deposits is determined experimental based on minimizing the tensions on the base metal. The position and geometry of the wear self-protection system were established on data collected from crusher jaws used in exploitation, in Bata quarry, Romania. The morphology of the wear self-protection system layers is developed depending on the type of wear it will encounter during exploitation. Thus in the central impact and wear area, under abrasion and high pressure, depositing the self-protection at wear system consists of alternative rows of tough, hardened, with small grain size materials; in the side areas, subjected to the constant grinded material fall, deposits developed with tough materials. To assure the manufacturing process for the new products, at Sudotim AS Timișoara, we experimentally adapted rods SUDODUR CWTV and SUDINOX CN according to quality-price conditioned imposed as well as its lifespan in exploitation. Requests followed optimizing the product based on minimum price, minimum alloying level and low level of diffusible hydrogen and high purity of base materials.
