Electrical equipment of machine tools. General purpose and mass production machines.

1970 ◽  
2020 ◽  
Vol 14 (4) ◽  
pp. 535-544
Author(s):  
Andreas Bretz ◽  
Eberhard Abele ◽  
Matthias Weigold

Abstract Reaming plays a crucial role in production to meet the high quality requirements of precision bore machining. It is either directly responsible for the final component quality or influences subsequent processes such as honing. The narrow tolerances are usually monitored by measuring random samples in mass production due to cost efficiency. Having a closer look at an exemplary process chain for the production of hydraulic valves shows the possibility to adapt the honing parameters which reduces processing time and costs. However, the bore straightness after the reaming process has to be known. In this paper an approach is presented which allows to record the bore straightness within the productive time. For this purpose, a sensory reaming system is developed. It can be used without additional components in the machine tool and thus integrated into existing machining processes. Cutting tests show that the system is able to measure the bore straightness as good as sensing probes used in machine tools.


Author(s):  
Paul Shore ◽  
Paul Morantz

This paper provides a perspective on the development of ultra-precision technologies: What drove their evolution and what do they now promise for the future as we face the consequences of consumption of the Earth’s finite resources? Improved application of measurement is introduced as a major enabler of mass production, and its resultant impact on wealth generation is considered. This paper identifies the ambitions of the defence, automotive and microelectronics sectors as important drivers of improved manufacturing accuracy capability and ever smaller feature creation. It then describes how science fields such as astronomy have presented significant precision engineering challenges, illustrating how these fields of science have achieved unprecedented levels of accuracy, sensitivity and sheer scale. Notwithstanding their importance to science understanding, many science-driven ultra-precision technologies became key enablers for wealth generation and other well-being issues. Specific ultra-precision machine tools important to major astronomy programmes are discussed, as well as the way in which subsequently evolved machine tools made at the beginning of the twenty-first century, now provide much wider benefits.


2018 ◽  
Vol 12 (4) ◽  
pp. 507-513
Author(s):  
Makoto Fujishima ◽  
◽  
Takashi Hoshi ◽  
Hiroki Nakahira ◽  
Masafumi Takahashi ◽  
...  

Mass-production machining systems that are comprised of machine tools are often configured in series by dividing the machining processes in order to manage the large production volume. This indicates that if one of the machines stops owing to a mechanical malfunction, the entire production line needs to be stopped. Thus, machine tools in mass-production systems are required to be highly reliable and easy to maintain. Predictive maintenance, which enables operators to detect any signs of failure in the machine tool components, needs to be performed for the machines as well. In this work, various approaches for the improvement of the maintainability of machine tools used in a mass-production system are reported.


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