An Embedded Online Hydraulic Fluid CM and RUL-System for Industry 4.0 Manufacturing Machines

Author(s):  
Vito Tič ◽  
Darko Lovrec

Production machines and devices, especially those that operate continuously in multi-shift operation or are critical for the production process, must be equipped with an intelligent condition monitoring system for critical machine components. This is the only way to ensure high availability and prevent downtimes in critical phases of the production processes, affecting customer delivery times. This has become especially important in the context of the strategy Industry 4.0, wherein information technology, telecommunications, and manufacturing are united when the means of production are becoming more independent. This also applies to hydraulic fluid, an important component of most heavy machinery. The chapter presents the design and advantages to be achieved by the implementation of a comprehensive online condition monitoring (OCM) and remaining useful lifetime (RUL) system of built-in hydraulic fluid. The presented OCM-RUL system is designed conceptually for Industry 4.0 and focuses on the remote monitoring and self-diagnosis function of health condition for the fluid.

Author(s):  
Vito Tič ◽  
Darko Lovrec

Production machines and devices, especially those that operate continuously in multi-shift operation or are critical for the production process, must be equipped with an intelligent condition monitoring system for critical machine components. This is the only way to ensure high availability and prevent downtimes in critical phases of the production processes, affecting customer delivery times. This has become especially important in the context of the strategy Industry 4.0, wherein information technology, telecommunications, and manufacturing are united when the means of production are becoming more independent. This also applies to hydraulic fluid, an important component of most heavy machinery. The chapter presents the design and advantages to be achieved by the implementation of a comprehensive online condition monitoring (OCM) and remaining useful lifetime (RUL) system of built-in hydraulic fluid. The presented OCM-RUL system is designed conceptually for Industry 4.0 and focuses on the remote monitoring and self-diagnosis function of health condition for the fluid.


Author(s):  
Amar Kumar Verma ◽  
Sudha Radhika ◽  
Naren Surampudi

Abstract Health condition monitoring in wind turbine motor plays an extremely important role, as these devices are highly in demand in the energy sector, especially in renewable energy and are vulnerable to both mechanical and electrical failures, more often. As such, timely identification of internal faults in these electrical devices goes a long way in productive operations by reducing the maintenance time and costs, i.e. such internal faults, if identified at an early stage, repaired or replaced timely will aid in reliable renewable energy supply. Taking this into consideration, automated continuous monitoring of wind turbine machine is a key to making this process more effective. A web application is built in the proposed research enabling quick monitoring of faults in wind turbine motor from a remote access workstation, like a control room. An experimental setup of wind turbine motor is made and data set of stator currents from both healthy and faulty conditions as well as the power spectral density from the motors were used for condition monitoring with a web interface application. Insulation failure in stator winding is a most commonly occurring electrical failure in machines. As such in the current research stator current features from the experimental machine are used for requirement analysis under both healthy and faulty operating conditions. Among the stator insulation failure most commonly occurring stator turn-to-turn faults are taken into consideration in the current research with percentage of insulation failure varying between 25% to 75%. Fault identification is done with the help of wavelet based artificial neural network analysis at the back end and the interface displays the details in the form of dashboards, with the program mainly featuring three dashboards for the unit, stator, rotor, and components in total. Using interactive visualizations, the user will be able to obtain more in-depth knowledge about the suspected faults in the system and its components, and help to take the necessary action. i.e. whether the wind turbine motor needed to be repaired or replaced depending on the vulnerability of the fault. The application also has been experimented with handheld devices by hosting the application on local host and tunneling it over the web. Interactive visualization also includes information about the working conditions of the electrical machine, such as balanced, unbalanced, and failure conditions. Thus internal electrical fault in a wind turbine induction machine can be remotely analyzed, checked and cure can be suggested with a proper online health condition monitoring system.


Joint Rail ◽  
2002 ◽  
Author(s):  
F. B. Zhou ◽  
M. D. Duta ◽  
M. P. Henry ◽  
S. Baker ◽  
C. Burton

This paper presents the research work carried out at Oxford University on condition monitoring of railway point machines. The developed condition monitoring system includes a variety of sensors for acquiring trackside data related to different parameters. Key events to be logged include time stamping of points operation, opening and closing of case cover associated with a points machine, insertion and removal of a hand-crank, loss of supply current and the passage of a train. The system also has built-in Web functions. This allows a remote operator using Internet Explorer to observe the condition of the point machine at any time, while the acquired data can be downloaded automatically for offline analysis, providing more detailed information on the health condition of the monitored point machine. A short daily condition report message can also be sent to relevant staff via email. At last the experience are reported on the four trackside installed systems.


2018 ◽  
Vol 182 ◽  
pp. 01015 ◽  
Author(s):  
Sylwester Borowski ◽  
Mirosław Szubartowski ◽  
Leszek Knopik ◽  
Klaudiusz Migawa

The issues relating to the necessity of monitoring the wind turbines’ condition and operation are presented in the study. The wind turbines of high powers, are very expensive and complicated machines requiring appropriate control and high quality technical service. The idea of appropriate technical turbine’s maintaining, combines its high availability and productivity, as well as minimization of the costs related to failures and unexpected damages. Remote diagnostic systems allow obtaining the basic information, making it possible to maintain and appropriate control, use and high quality technical service.


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