Remote Condition Monitoring for Railway Point Machine

Joint Rail ◽  
2002 ◽  
Author(s):  
F. B. Zhou ◽  
M. D. Duta ◽  
M. P. Henry ◽  
S. Baker ◽  
C. Burton

This paper presents the research work carried out at Oxford University on condition monitoring of railway point machines. The developed condition monitoring system includes a variety of sensors for acquiring trackside data related to different parameters. Key events to be logged include time stamping of points operation, opening and closing of case cover associated with a points machine, insertion and removal of a hand-crank, loss of supply current and the passage of a train. The system also has built-in Web functions. This allows a remote operator using Internet Explorer to observe the condition of the point machine at any time, while the acquired data can be downloaded automatically for offline analysis, providing more detailed information on the health condition of the monitored point machine. A short daily condition report message can also be sent to relevant staff via email. At last the experience are reported on the four trackside installed systems.

Author(s):  
Amar Kumar Verma ◽  
Sudha Radhika ◽  
Naren Surampudi

Abstract Health condition monitoring in wind turbine motor plays an extremely important role, as these devices are highly in demand in the energy sector, especially in renewable energy and are vulnerable to both mechanical and electrical failures, more often. As such, timely identification of internal faults in these electrical devices goes a long way in productive operations by reducing the maintenance time and costs, i.e. such internal faults, if identified at an early stage, repaired or replaced timely will aid in reliable renewable energy supply. Taking this into consideration, automated continuous monitoring of wind turbine machine is a key to making this process more effective. A web application is built in the proposed research enabling quick monitoring of faults in wind turbine motor from a remote access workstation, like a control room. An experimental setup of wind turbine motor is made and data set of stator currents from both healthy and faulty conditions as well as the power spectral density from the motors were used for condition monitoring with a web interface application. Insulation failure in stator winding is a most commonly occurring electrical failure in machines. As such in the current research stator current features from the experimental machine are used for requirement analysis under both healthy and faulty operating conditions. Among the stator insulation failure most commonly occurring stator turn-to-turn faults are taken into consideration in the current research with percentage of insulation failure varying between 25% to 75%. Fault identification is done with the help of wavelet based artificial neural network analysis at the back end and the interface displays the details in the form of dashboards, with the program mainly featuring three dashboards for the unit, stator, rotor, and components in total. Using interactive visualizations, the user will be able to obtain more in-depth knowledge about the suspected faults in the system and its components, and help to take the necessary action. i.e. whether the wind turbine motor needed to be repaired or replaced depending on the vulnerability of the fault. The application also has been experimented with handheld devices by hosting the application on local host and tunneling it over the web. Interactive visualization also includes information about the working conditions of the electrical machine, such as balanced, unbalanced, and failure conditions. Thus internal electrical fault in a wind turbine induction machine can be remotely analyzed, checked and cure can be suggested with a proper online health condition monitoring system.


Author(s):  
Vito Tič ◽  
Darko Lovrec

Production machines and devices, especially those that operate continuously in multi-shift operation or are critical for the production process, must be equipped with an intelligent condition monitoring system for critical machine components. This is the only way to ensure high availability and prevent downtimes in critical phases of the production processes, affecting customer delivery times. This has become especially important in the context of the strategy Industry 4.0, wherein information technology, telecommunications, and manufacturing are united when the means of production are becoming more independent. This also applies to hydraulic fluid, an important component of most heavy machinery. The chapter presents the design and advantages to be achieved by the implementation of a comprehensive online condition monitoring (OCM) and remaining useful lifetime (RUL) system of built-in hydraulic fluid. The presented OCM-RUL system is designed conceptually for Industry 4.0 and focuses on the remote monitoring and self-diagnosis function of health condition for the fluid.


2020 ◽  
Vol 1 ◽  
Author(s):  
Hamed Rafezi ◽  
Ferri Hassani

AbstractA practical bit condition monitoring system is a necessary component of autonomous drilling. Tricone bits are widely used in blasthole drilling in mining. Bits experience a variety of wear mechanisms during the operation and rolling element failure is the dominant catastrophic failure mode of tricone bits. Bit lifetime and performance significantly vary based on the working condition and the critical components of the bit i.e. rolling elements, are invisible to the direct condition monitoring systems. At McGill University, extensive research work is conducted to develop an indirect bit condition monitoring and failure prediction approach relying on the vibration signals and the technology is currently patent pending. This article presents real-world experimental evidence to show the unreliability of conservative bit changing strategy based on the bit operation life or drop in the rate of penetration (ROP) and ineffectiveness of direct wear monitoring techniques to cover the dominant failure mode.ObjectiveTo demonstrate the unreliability of tricone bit replacement relying on bit operation life or ROP measurement and ineffectiveness of vision-based monitoring techniques for autonomous drilling.


Author(s):  
Vito Tič ◽  
Darko Lovrec

Production machines and devices, especially those that operate continuously in multi-shift operation or are critical for the production process, must be equipped with an intelligent condition monitoring system for critical machine components. This is the only way to ensure high availability and prevent downtimes in critical phases of the production processes, affecting customer delivery times. This has become especially important in the context of the strategy Industry 4.0, wherein information technology, telecommunications, and manufacturing are united when the means of production are becoming more independent. This also applies to hydraulic fluid, an important component of most heavy machinery. The chapter presents the design and advantages to be achieved by the implementation of a comprehensive online condition monitoring (OCM) and remaining useful lifetime (RUL) system of built-in hydraulic fluid. The presented OCM-RUL system is designed conceptually for Industry 4.0 and focuses on the remote monitoring and self-diagnosis function of health condition for the fluid.


2018 ◽  
Vol 150 ◽  
pp. 01002
Author(s):  
Lee Chun Hong ◽  
Abd Kadir Mahamad ◽  
Sharifah Saon

The breakdown of motor proves to be very expensive as it increases downtime on the machines. Development of cost-effective and reliable condition monitoring system for the protection of motors to avoid unexpected breakdowns is necessary. Therefore, RetComm 1.0 is developed as assistant tool for bearing condition diagnosis system. The smartphone accelerometer is used to collect the vibration signal data and send it to computer by using the Android application named Matlab Mobile. The Matlab software is used to implement a program which is the RetComm 1.0 system to analyse the vibration signal and monitor the condition of the bearing. The algorithm used to observe the condition of bearing is trained by using Artificial Neural Network (ANN). In this project, the ANN is trained by using Matlab software. This proposed method is implemented for early diagnosis purposes. The diagnosis process can be done by just attached the smartphone onto the bearing for data collection. In conclusion, the bearing condition can be identified with this system. The bearing condition are shown in text to let the user know the bearing conditions. The raw data and power spectrum graph plotting are to let the user more further to understand the health condition of the bearing.


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