Research on Kinematic Analysis and Post Processing Arithmetic for NC Machine Tool for Bonnet Tool Polishing

Author(s):  
Y.X. Yao ◽  
Shun Zhou Yu ◽  
Da Gang Xie
2007 ◽  
Vol 364-366 ◽  
pp. 707-712
Author(s):  
Ying Xue Yao ◽  
Shun Zhou Yu ◽  
Da Gang Xie

Bonnet tool polishing, combined traditional optical polishing technique with modern NC technology, is an novel optical polishing technique. As the motion control and material removal process is different from metal cutting NC machine tool, the NC programming for bonnet tool polishing NC machine tools cannot be carried out with commercial CAM software. This paper analyses the kinematics of feed mechanism and precession mechanism using coordinate transformation method and sets up the feed and precession kinematics equations. The arithmetic of post processing applied to NC automatic programming system is proposed according to kinematics equations and detail bonnet tool polishing technique.


2011 ◽  
Vol 230-232 ◽  
pp. 506-511
Author(s):  
Chi Bing Hu ◽  
Ya Zhou Wang ◽  
De Yong Kong ◽  
Yong Ping Liu

Based on the design theory of non-circular gears, using Pro/E drawing module, a system of elliptical gears parametric module and simulation was developed. Machining non-circular gear by wire cutting can be achieved by using Pro / E manufacturing module, and then gear machining tool path is created, tool and process parameters is set and simulation of process tool and process of post-processing analysis was described. Through the above process ultimately to generate post-processing procedures which NC machine tool need and achieve the automatic programming of non-circular gear. Form the application example, it has been observed that the gear created by Pro/E simulated NC programs can correct mesh according to the theory transmission ratio and the effectiveness of the proposed approach.


2007 ◽  
Vol 10-12 ◽  
pp. 806-811
Author(s):  
Tong Zhao ◽  
P.Q. Ye ◽  
H. Zhang ◽  
X.K. Wang

In this paper the model of special metal cutting NC machine Tool is presented, which consists of a base module, an overall control module, particular functional modules as well as a relation module. Each module involved in aforementioned model will be composed by software, hardware and mechanical parts, so as to combine the convergence of the ideas of modularization and mechanical-electrical integration into current understanding of special NC machine tool through the proposed model. Specially, the relation module is introduced to deal with the linking among all the other modules. The presented model aims to broaden the perspective of machine designers intending to increase the efficiency in machine design. By giving the so-called function unit model a novel modeling approach is delivered to carry out control research of special metal cutting NC machine, which is followed by the formalization description method presented as a possible abstraction methodology towards the efficient description and identification of special metal cutting NC machine tool.


2014 ◽  
Vol 590 ◽  
pp. 121-125 ◽  
Author(s):  
Wen Kai Jie ◽  
Jian Chen ◽  
Deng Sheng Zheng ◽  
Gui Cheng Wang

The coupling characteristic of the tool-holder/spindle interface in high speed NC machine has significant influence on machine tool accuracy and process stability. With the example of HSK-E63, based on nonlinear finite element method (FEM), the coupling characteristic of the tool-holder/spindle interface under high rotational speed was investigated, the influence of interference, clamping force and rotational speed on the contact stress and the sectional area of clearance were discussed in detail. The results can be used as theoretical consideration to design and optimize the high speed tool-holder/spindle interface.


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