Study of the Parameters of Deep Drawing Process Based on the Simulation of Dynaform

2012 ◽  
Vol 249-250 ◽  
pp. 51-58
Author(s):  
Qing Wen Qu ◽  
Tian Ke Sun ◽  
Shao Qing Wang ◽  
Hong Juan Yu ◽  
Fang Li
Keyword(s):  
Friction Coefficient ◽  
Sheet Metal ◽  
Deep Drawing ◽  
Drawing Process ◽  
Blank Holder Force ◽  
Blank Holder ◽  
Deep Drawing Process ◽  
Drawing Die ◽  
Drawing Speed

A simulation of deep drawing process on the sheet metal was done by using Dynaform, the influence of blank holder force, deep drawing speed and friction coefficient on the forming speed of sheet metal in the deep drawing process were got. The forming speed of sheet metal determines the quality of deep drawing, in the deep drawing process the blank holder force and the deep drawing speed are controllable parameters, the friction coefficient can be intervened and controlled, and it’s a manifestation of the interaction of all parameters, the main factors which influence the friction coefficient just have blank holder force, deep drawing speed and lubrication except the material. The conclusion of this study provides the basic data for the analysis of the lubrication of mould, the study of lubricant and the prediction of the service life of deep drawing die.

Blank holder force optimisation strategy in deep drawing process

2007 ◽  
Vol 1 (2) ◽  
pp. 226 ◽  
Author(s):  
Hossam H. Gharib ◽  
Abdalla S. Wifi ◽  
Maher Y.A. Younan ◽  
Ashraf O. Nassef
Keyword(s):  
Deep Drawing ◽  
Drawing Process ◽  
Blank Holder Force ◽  
Blank Holder ◽  
Deep Drawing Process

Effect of Blank Holder Force with Low Frequency Vibration Technique in Circular-Cup Deep-Drawing Using AZ31 Magnesium Alloy Sheet

2011 ◽  
Vol 383-390 ◽  
pp. 2785-2789
Author(s):  
Naoki Horiike ◽  
Shoichiro Yoshihara ◽  
Yoshitaka Tsuji ◽  
Yusuke Okude
Keyword(s):  
Deep Drawing ◽  
Low Frequency ◽  
Lubricating Oil ◽  
Drawing Process ◽  
Blank Holder Force ◽  
Forming Process ◽  
Blank Holder ◽  
Deep Drawing Process ◽  
Low Frequency Vibration ◽  
Friction Performance

In the deep-drawing process, the application of low-frequency vibration to the blank material has recently been focused on with the aim of improving the friction performance between the die and the blank material. A servo-controlled press machine is suitable for applying low-frequency vibration to the blank during the deep-drawing process, because the punch speed and blank holder force (BHF) are easily controlled as process parameters by using the servo motors. In this study, a BHF with low-frequency vibration was proposed as a technique for improving deep-drawability, which is mainly affected by the friction performance and the lubricant condition. We found that the friction performance between the blank surface and the blank holder was decreased in the case of a BHF with low-frequency vibration since the lubricating oil rapidly flowed into the clearance during the forming process. Furthermore, for a BHF with low-frequency vibration, the punch force and the deformation resistance were lower than those in a deep-drawing test without low-frequency vibration.

318 Optimization of variable blank holder force trajectory in deep drawing process

2016 ◽  
Vol 2016.53 (0) ◽  
pp. _318-1_-_318-5_
Author(s):  
Hiroki KOYAMA ◽  
Satoshi KITAYAMA ◽  
Takuya NODA ◽  
Ken YAMAMICHI ◽  
Kiichiro KAWAMOTO
Keyword(s):  
Deep Drawing ◽  
Drawing Process ◽  
Blank Holder Force ◽  
Blank Holder ◽  
Deep Drawing Process ◽  
Variable Blank Holder Force

The Influence of the Blank Holder Force on Material Thinning during Forming of a Rectangular Part Made from Tailor Welded Blanks

2014 ◽  
Vol 1036 ◽  
pp. 344-348
Author(s):  
Aurelian Albut ◽  
Vlad Andrei Ciubotariu
Keyword(s):  
Deep Drawing ◽  
Drawing Process ◽  
Blank Holder Force ◽  
Forming Process ◽  
Blank Holder ◽  
Deep Drawing Process ◽  
Tailor Welded Blanks ◽  
Tailored Blanks ◽  
Welded Structure ◽  
Welding Line

The current work deals with numerical simulation connected to forming of a rectangular shaped part made from tailored blanks, having the welding line positioned symmetrical with respect to the part geometry. The objective was to study the relation between the blank holder force applied during forming and the thinning of the parents materials. All the parameters are fixed except the blank holder force, its variation will cause variation of the material thinning. The presented work is trying to demonstrate the important role of the blank holder force on the material thinning during the deep drawing process. It must be mentioned that both materials from the welded structure are having the same thickness (1mm). The Dynaform 5.8.1 software is used to simulate the forming process. The part obtained after each simulation is analyzed and measured to quantify the on the material thinning. All the parameters are maintained fixed except the blank holder force. The obtained results for five different binder forces (5, 10, 30, 50, 70 kN) were compared to realise the behaviour of the tailor welded blanks during deep drawing process. In the final part of this paper conclusions regarding the influence of the blank holder force on the material thinning are presented.

Effect of Blank Holder Force with Low Frequency Vibration Technique in Circular-Cup Deep-Drawing Using AZ31 Magnesium Alloy Sheet

2012 ◽  
Vol 433-440 ◽  
pp. 666-670 ◽  
Author(s):  
Naoki Horiike ◽  
Shoichiro Yoshihara ◽  
Yoshitaka Tsuji ◽  
Yusuke Okude
Keyword(s):  
Deep Drawing ◽  
Low Frequency ◽  
Lubricating Oil ◽  
Drawing Process ◽  
Blank Holder Force ◽  
Forming Process ◽  
Blank Holder ◽  
Deep Drawing Process ◽  
Low Frequency Vibration ◽  
Friction Performance

In the deep-drawing process, the application of low-frequency vibration to the blank material has recently been focused on with the aim of improving the friction performance between the die and the blank material. A servo-controlled press machine is suitable for applying low-frequency vibration to the blank during the deep-drawing process, because the punch speed and blank holder force (BHF) are easily controlled as process parameters by using the servo motors. In this study, a BHF with low-frequency vibration was proposed as a technique for improving deep-drawability, which is mainly affected by the friction performance and the lubricant condition. We found that the friction performance between the blank surface and the blank holder was decreased in the case of a BHF with low-frequency vibration since the lubricating oil rapidly flowed into the clearance during the forming process. Furthermore, for a BHF with low-frequency vibration, the punch force and the deformation resistance were lower than those in a deep-drawing test without low-frequency vibration.

EFFECTS OF MATERIAL ANISOTROPY AND PROCESS PARAMETERS ON THE EARING DURING CYLINDRICAL DEEP DRAWING PROCESS

2008 ◽  
Vol 07 (01) ◽  
pp. 131-135
Author(s):  
TUNG-SHENG YANG ◽  
RUEY-FANG SHYU
Keyword(s):  
Strain Hardening ◽  
Process Parameters ◽  
Deep Drawing ◽  
Strain Hardening Exponent ◽  
Drawing Process ◽  
Material Anisotropy ◽  
Blank Holder Force ◽  
Blank Holder ◽  
Deep Drawing Process ◽  
Anisotropic Property

Deep drawing process is very useful in industrial field because of its efficiency. The earing of deep drawing process is affected by many material and process parameters, such as the strain-hardening exponent, anisotropic property of blank, blank holder force, the profile radius of die, etc. In this paper, the material anisotropy and process parameters effect on the earing are investigated.

Simulation Study of Deep Drawing Process

2020 ◽  
Vol 977 ◽  
pp. 139-147
Author(s):  
Jaber Abu Qudeiri ◽  
Aiman Ziout ◽  
Muneir Alsayyed ◽  
Ammar Alzarooni ◽  
Faris Safieh ◽  
...  
Keyword(s):  
Sheet Metal ◽  
Process Parameters ◽  
Sheet Metal Forming ◽  
Deep Drawing ◽  
Metal Forming ◽  
Deformation Behaviour ◽  
Drawing Process ◽  
Deep Drawing Process ◽  
Optimal Values

Deep drawing process is one of the important processes in sheet metal forming. One of the challenge that faces the deep drawing process is selecting the optimal values of process parameters for the deep drawing process. In order to find the optimum values of these parameters, it is necessary to study their influence on the deformation behaviour of the sheet metal. This paper develops a simulation model for deep drawing process based on Simufact sheet metal forming module to study the effect process parameters on the deep-drawing characteristics. The study also obtained the distribution of strain on the drawn product. Three process parameters are considered in this study namely, punch radius, die radius and clearance, the effect of these process parameter on the required force as well as on the quality of the product are investigated.

Improving the Quality in Deep Drawing of Rectangle Parts Using Variable Blank Holder Force

2010 ◽  
Vol 37-38 ◽  
pp. 521-524
Author(s):  
Yu Qing Shi
Keyword(s):  
Sheet Metal ◽  
Sheet Metal Forming ◽  
Deep Drawing ◽  
Metal Forming ◽  
Failure Modes ◽  
Blank Holder Force ◽  
Blank Holder ◽  
Variable Blank Holder Force

Wrinkling and tearing are the main failure modes in sheet-metal forming. Wrinkle may occur at the start of a punch stroke if the blank-holder force (BHF) is too low, and tearing may occur at the end of a stroke if the BHF is too high. The BHF is important for deep-drawing because of an effective way to promote deep formability sheet metal. They can be reduced or eliminated by manipulating a suitable BHF during sheet-metal forming. This paper presented an attempt to determine the effect of variable BHF on the tearing and wrinkling and investigated using 08Al sheet metal. The experiment show that tearing and wrinkling can be eliminated and the quality of deep drawing of rectangle parts can be improved using variable BHF.

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