Finite Element Analysis of 5MW Fiberglass and Carbon Fiber Wind Turbine Blade

2011 ◽  
Vol 418-420 ◽  
pp. 606-609 ◽  
Author(s):  
Tian De ◽  
Guang Hua Chen ◽  
Jian Mei Zhang

Abstract: Base on finite element method of composite, take 5MW horizontal axis wind turbine blades as example, skin uses a mixture of fiberglass and carbon fiber as ply, spar caps and web adopt carbon fiber ply entirely to build the finite element model of the blade. The total weigh of the blade is 20.2 ton. Use Bladed software calculated the limit load of each cross-section, analyzed the stress distribution of each section and the modal characteristics of the blade, these provide a theoretical reference for the application of carbon fiber using on MW class wind turbine blade.

Author(s):  
Prenil Poulose ◽  
Zhong Hu

Strength evaluation and failure prediction on a modern composite wind turbine blade have been conducted using finite element analysis. A 3-dimensional finite element model has been developed. Stresses and deflections in the blade under extreme storm conditions have been investigated for different materials. The conventional wood design turbine blade has been compared with the advanced E-glass fiber and Carbon epoxy composite blades. Strength has been analyzed and compared for blades with different laminated layer stacking sequences and fiber orientations for a composite material. Safety design and failure prediction have been conducted based on the different failure criteria. The simulation error estimation has been evaluated. Simulation results have shown that finite element analysis is crucial for designing and optimizing composite wind turbine blades.


Vibration ◽  
2021 ◽  
Vol 4 (2) ◽  
pp. 310-322
Author(s):  
Navid Navadeh ◽  
Ivan Goroshko ◽  
Yaroslav Zhuk ◽  
F. Etminan Moghadam ◽  
Arash S. Fallah

The article is devoted to the practical problem of computer simulation of the dynamic behaviour of horizontal axis wind turbine composite rotor blades. This type of wind turbine is the dominant design in modern wind farms, and as such its dynamics and strength characteristics should be carefully studied. For this purpose, in this paper the mechanical model of a rotor blade with a composite skin possessing a stiffener was developed and implemented as a finite element model in ABAQUS. On the basis of this computer model, modal analysis of turbine blade vibrations was performed and benchmark cases for the dynamic response were investigated. The response of the system subjected to a uniform underneath pressure was studied, and the root reaction force and blade tip displacement time histories were obtained from the numerical calculations conducted.


2018 ◽  
Vol 42 (5) ◽  
pp. 467-482 ◽  
Author(s):  
Damien Caous ◽  
Nicolas Lavauzelle ◽  
Julien Valette ◽  
Jean-Christophe Wahl

It is common to dissociate load computation from structural analysis when carrying out a numerical assessment of a wind turbine blade. Loads are usually computed using a multiphysics and multibody beam finite element model of the whole turbine, whereas detailed structural analysis is managed using shell finite element models. This raises the issue of the application of the loads extracted from the beam finite element model at one node for each section and transposed into the shell finite element model. After presenting the methods found in the literature, a new method is proposed. This takes into account the physical consistency of loads: aerodynamic loads are applied as pressure on the blade surface, and inertial loads are applied as body loads. Corrections imposed by pressure and body load computation in order to match loads from the beam finite element model are proposed and a comparison with two other methods is discussed.


2011 ◽  
Vol 19 (3-4) ◽  
pp. 747-754 ◽  
Author(s):  
Yin-hu Qiao ◽  
Jiang Han ◽  
Chun-yan Zhang ◽  
Jie-ping Chen ◽  
Ke-chuan Yi

2011 ◽  
Vol 87 ◽  
pp. 49-54 ◽  
Author(s):  
Hai Chen Lin

This thesis use AOC15/50 blade as baseline model which is a composite wind turbine blade made of glass/epoxy for a horizontal axis wind turbine. A finite element modeling of composite wind turbine blade was created using the SHELL element of ANSYS. Then we study how to use the carbon fiber material replaces the glass fiber to make the hybrid blade, and find a suitable layup to improve the performance of the blade. The hybrid blade was made through introducing carbon fibers. Different models, with introducing different number of carbon fibers, 75% carbon fibers replace unidirectional glass fibers in spar cap of blade model which can achieve best structure performance. The wind turbine blades are often fabricated by hand using multiple of glass fiber-reinforced polyester resin or glass fiber-reinforced epoxy resin. As commercial machines get bigger, this could not to meet the demands. The advantages of carbon fiber composite materials are used by blade producer. Studies show that carbon fiber has high strength-to-weight ratio and resistance fatigue properties. Carbon fiber is mixed with epoxy resin to make into carbon fiber-reinforced polymer. Carbon fiber-reinforced polymer is the one of best blade materials for resistance bad weather. The stiffness of carbon fiber composite is 2 or 3 times higher than glass fiber composite [1], but the cost of carbon fiber composite is 10 times higher than glass fiber composite. If all of wind turbine blades are made of carbon fiber composite, it will be very expensive. Therefore carbon/glass fiber hybrid composite blade has become a research emphasis in the field of blade materials. This paper gives an example of finite element modeling composite wind turbine blade in ANSYS by means of the medium-length blade of AOC 15/50 horizontal axis wind turbine. This model can be directly used in dynamics analysis and does not need to be imported from the CAD software into finite element program. This finite element modeling of composite wind turbine blade was created using the SHELL element of ANSYS. Then we study how to use the carbon fiber material replaces the glass fiber to make the hybrid blade, and find a suitable lay-up to improve the performance of the blade.


2019 ◽  
Vol 141 (5) ◽  
Author(s):  
M. Tarfaoui ◽  
O. R. Shah ◽  
M. Nachtane

In order to obtain an optimal design of composite offshore wind turbine blade, take into account all the structural properties and the limiting conditions applied as close as possible to real cases. This work is divided into two stages: the aerodynamic design and the structural design. The optimal blade structural configuration was determined through a parametric study by using a finite element method. The skin thickness, thickness and width of the spar flange, and thickness, location, and length of the front and rear spar web were varied until design criteria were satisfied. The purpose of this article is to provide the designer with all the tools required to model and optimize the blades. The aerodynamic performance has been covered in this study using blade element momentum (BEM) method to calculate the loads applied to the turbine blade during service and extreme stormy conditions, and the finite element analysis was performed by using abaqus code to predict the most critical damage behavior and to apprehend and obtain knowledge of the complex structural behavior of wind turbine blades. The approach developed based on the nonlinear finite element analysis using mean values for the material properties and the failure criteria of Hashin to predict failure modes in large structures and to identify the sensitive zones.


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