Exploration on Grinding Temperature Field Based on Water Vapor Cooling

2013 ◽  
Vol 820 ◽  
pp. 170-174
Author(s):  
Li Gang Zhao ◽  
Qing Ming Ding ◽  
Jia Long Ren
Keyword(s):  
Temperature Field ◽  
Water Vapor ◽  
Experimental Studies ◽  
Test Methods ◽  
Grinding Temperature ◽  
Machined Surface ◽  
Ansys Simulation ◽  
Dry Grinding ◽  
Grinding Temperature Field ◽  
Zone Temperature

To explore the influence of the water vapor cooling conditions on grinding temperature field of titanium alloy TC4 material, ANSYS simulation and test methods are adopted in this paper. Simulation and experimental studies show that: water vapor as coolant can reduce the surface temperature of the workpiece quickly by changing the wheel speed, workpiece speed and cutting depth; Water vapor cooling can control the grinding zone temperature below 400 °C on certain conditions, and compared with dry grinding it can reduce more than 50%; The grinding zone temperature can significantly be reduced by optimizing the grinding process parameters and improving the quality of the machined surface.

A Study on the Grinding Temperature Field for Titanium Alloy

2007 ◽  
Vol 339 ◽  
pp. 45-49
Author(s):  
W. Li ◽  
Tong Xing ◽  
Bao Xiang Qiu ◽  
Gang Xiang Hu ◽  
Yang Fu Jin
Keyword(s):  
Finite Element ◽  
Temperature Field ◽  
Heat Source ◽  
Simulation Software ◽  
Transient Temperature ◽  
Fe Model ◽  
Grinding Temperature ◽  
Wet Grinding ◽  
Dry Grinding ◽  
Grinding Temperature Field

A reasonable finite element (FE) model of grinding temperature field has been developed on the basis of analysis of the transient temperature field， and three kinds of boundary conditions are loaded on the element of a moving heat source. The study, which is based on the finite element principle, has been carried out using the numerical simulation software ANSYS. Many results have been obtained including three dimensional temperature distribution map. The simulated results under different conditions show good agreement with the experimental results. With the comparison of the dry-grinding and wet-grinding, the result shows that the wet-grinding temperature with a proper grinding fluid is rather lower than the dry-grinding temperature. Finally, the variable coefficient of convective heat transfer and the different form heat source have been discussed in detail.

Finite Element Analysis of Grinding Temperature Field with Water Vapor as Coolants

2012 ◽  
Vol 472-475 ◽  
pp. 456-461
Author(s):  
Jia Long Ren ◽  
Li Gang Zhao ◽  
Yan Wang ◽  
Chun Yan Zhang ◽  
Xi Rong Tian
Keyword(s):  
Heat Transfer ◽  
Finite Element ◽  
Temperature Field ◽  
Water Vapor ◽  
Finite Element Method Simulation ◽  
Grinding Temperature ◽  
Element Analysis ◽  
Depth Direction ◽  
Temperature Filed ◽  
Grinding Temperature Field

Combined with the fluid mechanics, heat transfer and cooling experiments of grinding to obtain the conclusions: the water vapor with certain pressure and temperature has large heat transfer coefficient and can significantly reduce the temperature of grinding zone in grinding process. Firstly, simulates the temperature filed with water vapor as coolants in grinding field to obtain its temperature distributing situation using software of ANSYS. Then, research the influences of different grinding parameters to the grinding temperature field and grinding temperature distribution along the depth direction of the specimen. In the end, contrasts the data between simulation and experiment of grinding temperature to prove scientific properties of the finite element method simulation.

Finite Element Analysis of Grinding Temperature Field for NMQL in Nickel-Base Alloy Grinding

2020 ◽  
pp. 102-131
Keyword(s):  
Finite Element ◽  
Temperature Field ◽  
High Efficiency ◽  
Base Alloy ◽  
Grinding Temperature ◽  
Element Analysis ◽  
Element Simulation ◽  
Step Algorithm ◽  
Nickel Base ◽  
Grinding Temperature Field

Temperature is not only an important parameter in machining, but also an important basis for process optimization. Accurate prediction and reasonable analysis of grinding temperature is of great and far-reaching significance to the development and promotion of nanofluid micro-lubrication. In this chapter, the mathematical model of finite element simulation of temperature field of high efficiency deep grinding under four kinds of cooling lubrication conditions is established, and the three boundary conditions and the constraints of simulation model are established, and the mesh division and time step algorithm are determined respectively. Using ABAQUS simulation platform and theoretical model to simulate grinding temperature field, the distribution characteristics of grinding temperature field under different working conditions are analyzed from different directions, different grinding depths, and different workpiece materials.

A Statistical Model of Equivalent Grinding Heat Source Based on Random Distributed Grains

2018 ◽  
Vol 140 (5) ◽  
Author(s):  
Zhenguo Nie ◽  
Gang Wang ◽  
Dehao Liu ◽  
Yiming (Kevin) Rong
Keyword(s):  
Temperature Field ◽  
Heat Source ◽  
Statistical Model ◽  
Fem Simulation ◽  
Source Model ◽  
Accurate Information ◽  
Grinding Temperature ◽  
Time Space ◽  
Creep Feed ◽  
Grinding Temperature Field

Accurate information about the evolution of the temperature field is a theoretical prerequisite for investigating grinding burn and optimizing the process parameters of grinding process. This paper proposed a new statistical model of equivalent grinding heat source with consideration of the random distribution of grains. Based on the definition of the Riemann integral, the summation limit of the discrete point heat sources was transformed into the integral of a continuous function. A finite element method (FEM) simulation was conducted to predict the grinding temperature field with the embedded net heat flux equation. The grinding temperature was measured with a specially designed in situ infrared system and was formulated by time–space processing. The reliability and correctness of the statistical heat source model were validated by both experimental temperature–time curves and the maximum grinding temperature, with a relative error of less than 20%. Finally, through the FEM-based inversed calculation, an empirical equation was proposed to describe the heat transfer coefficient (HTC) changes in the grinding contact zone for both conventional grinding and creep feed grinding.

Temperature Field and Thermal Residual Stress of Grinding GH4169 with Conventional Aluminum Oxide Wheel

2013 ◽  
Vol 589-590 ◽  
pp. 238-244
Author(s):  
Tao Wang ◽  
Guo Ding Chen
Keyword(s):  
Finite Element Method ◽  
Residual Stress ◽  
Finite Element ◽  
Temperature Field ◽  
Aluminum Oxide ◽  
Thermal Residual Stress ◽  
Grinding Temperature ◽  
Grinding Parameters ◽  
Grinding Temperature Field ◽  
Element Method

The constitutive relationship of GH4169 superalloy was investigated. The grinding thermal load acting on GH4169 workpiece in grinding process with conventional aluminum oxide wheel was determined by using the method combining finite element method (FEM) with experiment. The grinding temperature field and grinding thermal residual stress generated in GH4169 were calculated via finite element method (FEM). Finally, the relation between grinding parameters and grinding temperature field and that between grinding parameters and thermal residual stress were discussed.

Theoretical Analysis of Grinding Temperature Field for Carbon Fiber Reinforced Plastics

2010 ◽  
Vol 126-128 ◽  
pp. 52-57 ◽  
Author(s):  
Hang Gao ◽  
H.L. Ma ◽  
Yong Jie Bao ◽  
H.P. Yuan ◽  
Ren Ke Kang
Keyword(s):  
Temperature Field ◽  
Carbon Fiber ◽  
Theoretical Analysis ◽  
Fiber Direction ◽  
Grinding Temperature ◽  
Fiber Reinforced ◽  
Carbon Fiber Reinforced Plastics ◽  
Reinforced Plastics ◽  
Fiber Reinforced Plastics ◽  
Grinding Temperature Field

A three-dimensional finite difference method (FDM) model of grinding temperature field for carbon fiber reinforced plastics (CFRP) was established, based on the homogenization of the thermal properties of the CFRP material. The effect of the fiber direction on grinding temperature distribution at different workpiece velocity was numerically simulated and analyzed. It is found that the effect of the fiber direction on grinding temperature field is remarkable in lower workpiece velocity but unapparent in higher workpiece velocity due to the anisotropy of CFRP material and the velocity of moving heat source. More than 230 °C surface grinding temperature, which will badly damage CFRP performance, may be produced in dry grinding according to the simulated analysis. During grinding the heat affected zone of CFRP is about 0.22 mm in depth direction. Furthermore, experimental results are well in agreement with those of the theoretical analysis.

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