Application of a Digital Strain Analyzer AutoGrid at Thin Sheet Metals Mechanical Characteristics Preparation and Assessment of their Drawability

2016 ◽  
Vol 246 ◽  
pp. 75-78
Author(s):  
Monika Hyrcza-Michalska

The paper presents the results of mechanical properties testing of thin sheet metal of INCONEL 625 and 718 alloys. These studies are a continuation of experience in the preparation of the technological characteristics of metal strips plasticity necessary for carrying out numerical simulations [1]. In order to process sheets now become necessary to design the process using software such as thermo-mechanical simulation e.g. Eta/DYNAFORM. On the road of numerical simulation are sought optimal conditions for processing sheets. It brings reducing the cost of industrial tests. However, becomes strictly necessary characteristics of mechanical and technological properties describing the characteristics of the charges for forming. Here the problem is solved if we forming limit curves (FLCs) designated and technological tests conducted. Using the FLCs is comprehensively defined stamping sheet metal press formability and technological tests allow the mapping of the actual operating conditions selected stamping operations. In the presented study used modern digital analyzer AutoGrid of local deformations and the method of image analysis of deformed mesh subdivision. The use of mesh analyzer and vision systems method significantly speeds up the possibility of producing FLCs. Also measurement accuracy is very high. Selected Inconel alloys are evaluated quantitatively and qualitatively by preparing their properties characterization. The acquired data entered into the database material properties of sheet metal and used in the numerical simulation of stamping process of Inconel 625 cone drawpiece. The legitimacy of the use of modern strain analyzer AutoGrid has been confirmed.

2011 ◽  
Vol 121-126 ◽  
pp. 249-253
Author(s):  
Ke Sheng Wang ◽  
Jian Lin Liu ◽  
Xiao Wei Chen

An optimum process for a two-step press forging of stepped holes in a metal sheet was proposed .Numerical simulation on the two-step process was carried out by using DEFORM-3D. Distributions of effective strain and effective stress were obtained. The study showed that the process not only can form the stepped, but also can increase the surface quality and strength of stepped holes in sheet metal parts, According to the numerical simulation’s process parameter , an experimental die was designed, the simulation results were in good agreement with the experimental data


2000 ◽  
Author(s):  
James C. Gerdeen

Abstract The literature on formability and LDH (Limited Dome Height) testing is reviewed. The LDH tooling uses a 4.0 inch (100 mm) diameter punch, and various widths of specimens are used to give various strain ratios. The strains are then plotted on forming limit curves (FLD’s). In this paper, the development of a new mini-LDH test for thin sheet metal is described. The test involves a new geometry of specimens and a fixture which can be mounted in any universal testing machine with a low enough force range. The size effect is studied by conducting LDH tests with smaller diameter punches: 2.0 inch (50.8 mm), 0.50 inch (12.7 mm), and 0.25 inch (6.35 mm) diameters. Experimental results are presented for 0.010 inch (0.254 mm) thick 1100-H19 aluminum, and 5182-H19 aluminum. An analysis is also presented for the fully biaxial case and the plane strain case in order to model the experimental results.


2017 ◽  
Vol 183 ◽  
pp. 113-118 ◽  
Author(s):  
Ben Hmida Ramzi ◽  
Thibaud Sebastien ◽  
Richard Fabrice ◽  
Hapsari Gemala ◽  
Malécot Pierrick

2015 ◽  
Vol 219 (2) ◽  
pp. 159-166
Author(s):  
X. S. Arsentyeva ◽  
S. N. Kunkin ◽  
A.M. Alexander ◽  
V.S. Mamutov

2015 ◽  
Vol 57 (6) ◽  
pp. 567-573 ◽  
Author(s):  
Fedor Kazak ◽  
Sabine Weiß

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