scholarly journals Effects of Conditioning Temperature on Pellet Quality of Nursery Pig Diets

Author(s):  
G. E. Nichols ◽  
C. R. Stark ◽  
A. M. Ogles ◽  
K. M. Dunmire ◽  
C. B. Paulk
2020 ◽  
Vol 98 (Supplement_3) ◽  
pp. 179-179
Author(s):  
Gage E Nichols ◽  
Charles R Stark ◽  
Aundria Ogles ◽  
Kara M Dunmire ◽  
Chad B Paulk

Abstract The objective of this experiment was to determine the effect of conditioning temperature on pellet durability index (PDI) and pellet hardness. A nursery pig diet was formulated to contain 25% spray-dried whey. Treatments consisted of three different conditioning temperatures: 54, 63, and 71°C. Diets were steam conditioned (245 mm × 1397 mm Wenger twin staff pre-conditioner, Model 150) for approximately 30 sec and pelleted using a 1-ton 30-horsepower pellet mill (1012-2 HD Master Model, California Pellet Mill) with a 4.8 mm × 31.8 mm pellet die (L:D 6.7). The production rate was set at 900 kg/h. Treatments were pelleted at 3 separate time points to provide 3 replicates per treatment. Samples were collected directly after discharging from the pellet mill and cooled in an experimental counterflow cooler. Samples were analyzed for PDI using the Holmen NHP 100 for 60 sec (TekPro Ltd, Norfolk, UK). Pellet hardness was determined by evaluating the peak amount of force applied before the first signs of fracture. Although conditioning temperature was increased in a linear fashion, a quadratic increase (P < 0.002) in hot pellet temperature (HPT) was observed. The HPT were 68, 72, and 74°C for diets conditioned to 54, 63 and 71°C, respectively. Increasing conditioning temperature resulted in increased (linear, P < 0.045) PDI and pellet hardness. As conditioning temperature increased from 54, to 71°C PDI increased from 87% to 92% and the force required to crush pellets increased from 13.5 to 15.9 kg. There was a tendency for a correlation (P < 0.076, r = 0.618, r2 = 0.382) between pellet hardness and PDI. Overall, increasing the conditioning temperature increased pellet hardness and pellet durability.


2019 ◽  
Vol 62 (2) ◽  
pp. 439-446
Author(s):  
Ashton D. Yoder ◽  
Charles R. Stark ◽  
Mike D. Tokach ◽  
Cassandra K. Jones

Abstract. During the pelleting process, conditioning temperature can influence nutrient availability and pellet durability index (PDI). However, the impact of conditioning temperature on nursery pig growth performance is variable. Therefore, the objectives of two experiments were to: (1) compare moisture percentage among three pellet mill series, and (2) quantify growth performance differences in nursery pigs due to diet form (mash vs. pelleted), conditioning temperature (low, medium, and high), and pellet diameter (4.0 mm and 5.2 mm). Experiment 1 was a 3 × 4 factorial design with three pellet mill series of decreasing capacity (medium, small, and experimental-scale; California Pellet Mill Co., Crawfordsville, Indiana, for a medium, small, and experimental pellet mill, respectively) that produced samples collected at four locations (initial, post-conditioner, post-die, and post-cooling). Three runs were completed on each pellet mill, with the shutdown of the pellet mill indicating the end of a run. Three samples were collected from each location per run, for a total of 36 samples. Experiment 2 used 350 nursery pigs (DNA 200 × 400; initially 7.6 kg) in a 28 d experiment fed two phases, with a phase change at day 14. Seven treatments were arranged in a 2 × 3 factorial design plus an unpelleted mash control, with the factors of pellet diameter (4.0 mm and 5.2 mm) and conditioning temperature (low, medium, and high). Data were analyzed using the GLIMMIX procedure of SAS (version 9.4). In experiment 1, there was a significant pellet mill × location interaction (p = 0.012) for moisture percentage. Because moisture is added via steam at the conditioner, only the conditioning location results are described. Regardless of pellet mill type, moisture was highest in conditioned samples. However, conditioned samples from the experimental-sized pellet mill had over 1% greater (p < 0.05) moisture than samples from the medium and small pellet mills. This increase in moisture is one reason why higher (p < 0.05) PDI values were found in pellets from the experimental pellet mill compared to the medium and small pellet mills. In experiment 2, increasing conditioning temperature improved (p < 0.0001) PDI. The interaction of pellet diameter × conditioning temperature did not impact (p > 0.10) overall nursery pig feed efficiency (G:F). However, for overall G:F, both main effects tended to be significant (p < 0.10), which was caused by pigs having greater (p < 0.05) G:F when fed larger-diameter pellets conditioned at a low temperature, compared to pigs fed smaller-diameter pellets conditioned at a high temperature. Regardless of parameter, pigs fed pelleted diets had 4.5% greater (p < 0.05) G:F than those fed mash diets. In summary, pellet mill size is important to consider when evaluating factors that impact pellet quality, such as percentage moisture. Increasing conditioning temperature is one method to improve PDI, but there was a tendency to reduce nursery pig G:F when feeding two phases of diets in a 28 d study. In conclusion, conditioning feed at lower temperatures may improve nursery pig G:F when starting pigs on a new diet. Keywords: Moisture, Pelleting, Starch.


Author(s):  
Pak Sui Lam ◽  
Pak Yiu Lam ◽  
Shahab Sokhansanj ◽  
Xiaotao T. Bi ◽  
C. Jim Lim ◽  
...  

Steam explosion is a thermo-chemical pretreatment widely used to disrupt the ultra-structure of the cell wall of the ligno-cellulosic fiber to improve the fractionation of the major ligno-cellulosic components of the biomass for biochemical conversion. In recent years, steam explosion pretreatment has been applied on the fibers for improving the pellet quality of woody and agricultural biomass for thermo-chemical conversion. The improved qualities include high bulk density, low equilibrium moisture content, higher heating value, mechanical strength and moisture resistance. All of these desirable properties allow the steam exploded pellets to be handled and stored outdoors safely, similar to coal. This also raises lots of interests in considering pellets as preferable feedstock for the thermal power plant or bio-refinery facilities. In this chapter, the state of art of research findings on the effect of steam explosion on size reduction and pellet quality of woody and agriculture biomass will be discussed.


2019 ◽  
Vol 98 (10) ◽  
pp. 4745-4754 ◽  
Author(s):  
Mohammad Hossein Mohammadi Ghasem Abadi ◽  
Hossein Moravej ◽  
Mahmoud Shivazad ◽  
Mohammad Amir Karimi Torshizi ◽  
Woo Kyun Kim

2020 ◽  
Vol 98 (Supplement_3) ◽  
pp. 60-60
Author(s):  
Caitlin E Evans ◽  
Cassandra K Jones ◽  
Chad B Paulk ◽  
Charles R Stark

Abstract The objective of this experiment was to determine the effect of different inclusion levels of corn starch and fine ground corn with different conditioning temperature or die thickness on pellet quality. Experiment 1, treatments were arranged in 3×2 factorial design of corn starch inclusion level (0, 5 and 10%) and die thickness (4mm×13mm and 4mm×22 mm). Experiment 2, treatments were arranged in 3×2 factorial design of fine ground corn inclusion level (0, 10 and 20) and conditioning temperature (80 and 85°C) with treatments pelleted using a 4mm×22mm die (5.6 L:D). In both experiments, treatments were pelleted using a model CL-5 CPM pellet mill (Crawfordsville, IN). The result of experiment 1 demonstrated that there was no interaction between corn starch inclusion level and die thickness on modified pellet durability index (PDI), (P=0.636). Increasing die thickness from 12.7 to 22.2 mm increased PDI from 43 to 70% (P< 0.001). There was a linear decrease (P< 0.001) in PDI as the corn starch inclusion level increased from 0 to 10% (64, 60, and 46%, respectively). The result of experiment 2 demonstrated that there was no interaction between fine ground corn inclusion level and conditioning temperature on PDI (P=0.541). The fine ground corn inclusion level did not impact PDI (P=0.298). Increasing conditioning temperature from 80 to 85°C increased PDI (P< 0.001) from 76 to 85%, respectively (P< 0.001). Based on the results, the use of pure corn starch was not an effective binding agent in the feed when the diet contains at least 60% ground corn. The ratio of small corn particles to large corn particles in the diet did not impact pellet quality when the diets were conditioned above 80°C for 35 sec and then pelleted with a 5.6 L:D die. Increasing die thickness and conditioning temperature improved pellet quality.


2020 ◽  
Vol 240 ◽  
pp. 104110
Author(s):  
Ronan Omar F. dos Santos ◽  
Lucas S. Bassi ◽  
Vinícius G. Schramm ◽  
Chayane da Rocha ◽  
Fabiano Dahlke ◽  
...  

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