Doughnut-Shaped and Top Hat Solar Laser Beams Numerical Analysis

Aside from the industry-standard Gaussian intensity profile, top hat and non-conventional laser beam shapes, such as doughnut-shaped profile, are ever more required. The top hat laser beam profile is well-known for uniformly irradiating the target material, significantly reducing the heat-affected zones, typical of Gaussian laser irradiation, whereas the doughnut-shaped laser beam has attracted much interest for its use in trapping particles at the nanoscale and improving mechanical performance during laser-based 3D metal printing. Solar-pumped lasers can be a cost-effective and more sustainable alternative to accomplish these useful laser beam distributions. The sunlight was collected and concentrated by six primary Fresnel lenses, six folding mirror collectors, further compressed with six secondary fused silica concentrators, and symmetrically distributed by six twisted light guides around a 5.5 mm diameter, 35 mm length Nd:YAG rod inside a cylindrical cavity. A top hat laser beam profile (Mx2 = 1.25, My2 = 1.00) was computed through both ZEMAX® and LASCAD® analysis, with 9.4 W/m2 TEM00 mode laser power collection and 0.99% solar-to-TEM00 mode power conversion efficiencies. By using a 5.8 mm laser rod diameter, a doughnut-shaped solar laser beam profile (Mx2 = 1.90, My2 = 1.00) was observed. The 9.8 W/m2 TEM00 mode laser power collection and 1.03% solar-to-TEM00 mode power conversion efficiencies were also attained, corresponding to an increase of 2.2 and 1.9 times, respectively, compared to the state-of-the-art experimental records. As far as we know, the first numerical simulation of doughnut-shaped and top hat solar laser beam profiles is reported here, significantly contributing to the understanding of the formation of such beam profiles.

Zigzag Multirod Laser Beam Merging Approach for Brighter TEM00-Mode Solar Laser Emission from a Megawatt Solar Furnace

An alternative multirod solar laser end-side-pumping concept, based on the megawatt solar furnace in France, is proposed to significantly improve the TEM00-mode solar laser output power level and its beam brightness through a novel zigzag beam merging technique. A solar flux homogenizer was used to deliver nearly the same pump power to multiple core-doped Nd:YAG laser rods within a water-cooled pump cavity through a fused silica window. Compared to the previous multibeam solar laser station concepts for the same solar furnace, the present approach can allow the production of high-power TEM00-mode solar laser beams with high beam brightness. An average of 1.06 W TEM00-mode laser power was numerically extracted from each of 1657 rods, resulting in a total of 1.8 kW. More importantly, by mounting 399 rods at a 30° angle of inclination and employing the beam merging technique, a maximum of 5.2 kW total TEM00-mode laser power was numerically extracted from 37 laser beams, averaging 141 W from each merged beam. The highest solar laser beam brightness figure of merit achieved was 148 W, corresponding to an improvement of 23 times in relation to the previous experimental record.

Seven-rod pumping approach for the most efficient production of TEM00-mode solar laser power by a Fresnel lens

A seven-rod/seven-TEM00 mode beam Fresnel lens solar laser pumping approach is here proposed. The Fresnel lens with 4.0 m2 collection area was used as the primary solar concentrator to pump seven 2.5 mm diameter, 15 mm length Nd:YAG rods within a conical pump cavity through a secondary fused silica aspheric concentrator. Within the pump cavity, solar pump rays not completely absorbed by one of the seven rods were furtherly absorbed by other rods, ensuring hence a high absorption efficiency and avoiding the serious thermal lensing and thermal stress issues associated with classical large rod solar lasers. Seven individual plane-concave large-mode resonators were adopted to enable a good overlap between solar pump mode and TEM00 laser oscillating mode. By using both ZEMAX® and LASCAD® software, the maximum total TEM00 mode solar laser power of 54.65 W was numerically calculated by optimizing the radius parameter of the Fresnel lens, the diameter of the laser rod and the radius of curvature of the laser resonator output mirror. 13.66 W/m2 TEM00 mode solar laser collection efficiency and 1.44% solar power-to-TEM00 mode laser power conversion efficiency were calculated, representing substantial enhancements of 4.66 times and 4.38 times, respectively, as compared to previous experimental records of the TEM00 mode solar laser pumped through a Fresnel lens with 0.785 m2 collection area. The feasibility of TEM00 mode solar laser power delivery by hollow-core photonic crystal fibers was finally studied.