Flow analysis of conical spiral mandrel dies

Spiral dies are divided into three categories, namely: Flat Spiral Die (FSD), Cylindrical Spiral Mandrel Die (SMD), and Conical Spiral Mandrel Die (CSD). These dies are used to produce films via blown film extrusion and multilayer films via co-extrusion. The goal is to improve the flow distribution and to decrease the pressure drop which will result in uniform film thickness and reduced energy dissipation. A viscous power-law fluid model shows that low-pressure drop and proper flow distribution can be achieved in a CSD simultaneously. As the number of grooves and the initial channel depth increases, the flow distribution becomes more uniform and the pressure drop decreases. Also, there is an optimum initial clearance and clearance increment angle. The model results show that the pseudo-plastic fluid has more appropriate performance than the Newtonian and dilatant fluids in improving the flow distribution and reducing the pressure drop.

UNDERCARRIAGE UPDATING OF DIESEL LOCOMOTIVE TE 109

In the design of modern diesel locomotives equipped with three-axial bogies both in our country and abroad there is widely used a spring hanger made as cylindrical spiral springs of compression with the use of hydraulic shock absorbers. At that the boxes of wheel pairs are connected with frames with the aid of carriers. A considerable drawback of such bogies is that these designs do not allow obtaining the angular turn of wheel pairs during their motion along curvilinear areas of a railway. That is why in practice an increased wear of wheel flanges of wheel pairs takes place. In Bunin SU of Yelets at the level of the invention (RU2604924) there is developed a promising design of a spring hanger excluding such a drawback and a series of computations for substantiation of its efficient design parameters. The investigation results are recommended by research and industrial companies in the field of heavy engineering both in our country, and abroad with the purpose of the further study of the design developed and its possible introduction in practice.

The optimisation of the cylinder-spiral soil-cultivating roller

Designed cylinder-tillage spiral skating rink with spiral work items, which form a fine lumpy structure of the sowing layer of soil with grain size corresponding to agrotechnical requirements, while helping the soil surface, mulching the top layer of soil over the seeds, seal the depth of their placement, providing the required contact of seeds with soil is necessary to ensure the uniformity of germination. At the theoretical level, it is determined that an increase in the pinching angle leads to an increase in the size of the hollow smooth pipe of the roller. This occurs while increasing the depth of deformation of the layer of crushed soil and the radius of the clump of soil. However, a change in the radius of a hollow smooth roller of more than 0.3 m does not lead to a slight increase in the pinching angle. Therefore, increasing the radius of the hollow smooth roller over 0.3 m is not rational, as it will increase the metal content of the structure. After analyzing the obtained mathematical models of the soil treatment process with a roller, we optimized the parameters of a cylindrical-spiral roller: speed of 11 km/h, mass of ballasting loads of 100 kg, step of the spiral turn of 40 mm, and the departure of the spiral screw of 35 mm. These modes ensure the formation of a qualitatively compacted soil layer in the zone of planting seeds of agricultural crops, which is confirmed by the maximum value of the processing quality criterion for matching the density of the soil after rolling with a cylindrical-spiral roller CCS = 0.98 (while the density of the sown layer addition 1185...1215 kg/m3), which fully satisfies the agrotechnical optimum. The yield of barley of the Nutans-553 variety became higher after the use of an innovative cylindrical-spiral roller by 6.4 % and 9.3 %, respectively, of the yield after the impact of serial ККSh rollers and ring rollers of the seeding machine. In the course of evaluating the metal consumption of structures of the innovative cylindrical-spiral roller and the ring-spur roller, a difference of 70% per unit width of the grip was revealed.

РОЗРАХУНКИ ДЕТАЛЕЙ НА НАДІЙНІСТЬ ТА ДОВГОВІЧНІСТЬ ЗА КРИТЕРІЄМ ВТОМЛЕНІСНОЇ МІЦНОСТІ

Development of the basic provisions for determination of the equivalent stress in accordance with the spectrum of the load of cylindrical spiral springs of the overload release clutches of the rotatory impeller breaker mills with the further use of such basic provisions in calculations aimed to estimate reliability and durability of details by criterion of fatigue strength.