Optical performance of progressive addition lenses (PALs) with astigmatic prescription

The progressive addition lens (PAL) is a spectacle lens design with progressive refractive power changes across the lens surface to provide sharp vision at different viewing distances for patients with reduced accommodative strength. It has gained in popularity not just for presbyopic patients, but also patients with occupational (office, driving, or digital device) and therapeutic (e.g., myopia control) needs. However, despite the increasing prevalence of astigmatism in adults > 40 years old who rely on PAL correction, no metric is available to reflect the optical variation in PALs with astigmatic prescriptions. Based on recent studies, four novel optical metrics sensitive to variation of refractive power across the lens surface of PALs have been developed. These metrics were used to compare the optical performance of PALs of various prescriptions, designs, and manufacturers. For each lens, the refractive power profile was first measured with a Moire-deflectometry-based instrument.The data was then exported and analyzed using a two-dimensional error map for each of the four metrics. The results revealed significant impacts of astigmatic prescription, providing evidence for the usefulness of these metrics in quantifying the optical performance of PALs for patients with astigmatic prescriptions.

Study on Design and Diamond Turning of Optical Freeform Surface for Progressive Addition Lenses

Optical freeform surface components have attracted much attention due to their high degree of design freedom and small size. However, the design and processing difficulty of such components limit its wide application in optics industry. In recent years, diamond turning has been considered an efficient method for processing optical freeform surfaces, but the research on tool path generation of this processing method is not systematic. Progressive addition lens (PAL) is a typical optical freeform surface and is widely used to correct people’s vision problems. Firstly, this paper introduces a method of designing PAL. Then, an optimized tool path generation method for diamond turning of the optical freeform surface is proposed, the equal angle method is used to select the discrete points, and a tool nose radius compensation method suitable for both slow slide servo (SSS) and fast tool servo (FTS) is adopted. Finally, the turning experiment is carried out with a single point diamond lathe, and a PAL surface with a roughness of 0.087 μm was obtained. The power and astigmatism distributions were measured using a Rotlex freeform verifier to verify the rationality of the optical design.