Abstract
This paper addresses the fluid mechanics of the slot-coating process within the context of the layered manufacturing system. The investigation was carried out to assist with the design of a novel slot-coating-based liquid-layer-formation subsystem. This subsystem, when used as a part of a lithography-based Rapid Layered Composite parts Manufacturing (RLCM) system, successfully solves some of the difficulties encountered in the formation of thin layers from a highly viscous fibre-photopolymer composite liquid.
In addition to an analytical model, the paper presents a numerical model based on a volume of fluid (VOF) algorithm. The algorithm allows (1) solution of non-steady-state problems, (2) tracking of the free surface of the fluid undergoing large deformations, and (3) easy modification of model’s domain to facilitate experimentation with coater geometry. Results from a set of simulated experiments are reported which show the relationship between the liquid coat height and several design and process parameters. Examination of cross-sections of test parts built on an RLCM prototype system confirmed the ability of the new coater design to form solid layers of good quality.
Study on Machinability of Laser Sintered Materials Fabricated By Layered Manufacturing System: Influence of Different Hardness of Sintered Materials
