Blast Furnace Operating Conditions Manipulation for Reducing Coke Consumption and CO2 Emission

2012 ◽  
Vol 83 (7) ◽  
pp. 686-694 ◽  
Author(s):  
Mohamed Bahgat ◽  
Khaled S. Abdel Halim ◽  
Heba Ali El-Kelesh ◽  
Mahmoud I. Nasr
Minerals ◽  
2018 ◽  
Vol 8 (12) ◽  
pp. 561 ◽  
Author(s):  
Hesham Ahmed

The iron and steel industry is still dependent on fossil coking coal. About 70% of the total steel production relies directly on fossil coal and coke inputs. Therefore, steel production contributes by ~7% of the global CO2 emission. The reduction of CO2 emission has been given highest priority by the iron- and steel-making sector due to the commitment of governments to mitigate CO2 emission according to Kyoto protocol. Utilization of auxiliary carbonaceous materials in the blast furnace and other iron-making technologies is one of the most efficient options to reduce the coke consumption and, consequently, the CO2 emission. The present review gives an insight of the trends in the applications of auxiliary carbon-bearing material in iron-making processes. Partial substitution of top charged coke by nut coke, lump charcoal, or carbon composite agglomerates were found to not only decrease the dependency on virgin fossil carbon, but also improve the blast furnace performance and increase the productivity. Partial or complete substitution of pulverized coal by waste plastics or renewable carbon-bearing materials like waste plastics or biomass help in mitigating the CO2 emission due to its high H2 content compared to fossil carbon. Injecting such reactive materials results in improved combustion and reduced coke consumption. Moreover, utilization of integrated steel plant fines and gases becomes necessary to achieve profitability to steel mill operation from both economic and environmental aspects. Recycling of such results in recovering the valuable components and thereby decrease the energy consumption and the need of landfills at the steel plants as well as reduce the consumption of virgin materials and reduce CO2 emission. On the other hand, developed technologies for iron-making rather than blast furnace opens a window and provide a good opportunity to utilize auxiliary carbon-bearing materials that are difficult to utilize in conventional blast furnace iron-making.


2014 ◽  
Vol 44 (11) ◽  
pp. 824-828
Author(s):  
E. G. Donskov ◽  
V. P. Lyalyuk ◽  
A. D. Donskov

Metallurgist ◽  
1986 ◽  
Vol 30 (8) ◽  
pp. 272-275
Author(s):  
V. M. Fedchenko ◽  
L. Ya. Shparber

Author(s):  
Naresh K. Selvarasu ◽  
D. Huang ◽  
Zumao Chen ◽  
Mingyan Gu ◽  
Yongfu Zhao ◽  
...  

In a blast furnace, preheated air and fuel (gas, oil or pulverized coal) are often injected into the lower part of the furnace through tuyeres, forming a raceway in which the injected fuel and some of the coke descending from the top of the furnace are combusted and gasified. The shape and size of the raceway greatly affect the combustion of, the coke and the injected fuel in the blast furnace. In this paper, a three-dimensional (3-D) computational fluid dynamics (CFD) model is developed to investigate the raceway evolution. The furnace geometry and operating conditions are based on the Mittal Steel IH7 blast furnace. The effects of Tuyere-velocity, coke particle size and burden properties are computed. It is found that the raceway depth increases with an increase in the tuyere velocity and a decrease in the coke particle size in the active coke zone. The CFD results are validated using experimental correlations and actual observations. The computational results provide useful insight into the raceway formation and the factors that influence its size and shape.


Author(s):  
Anil K. Patnala ◽  
Chenn Q. Zhou ◽  
Yongfu Zhao

A blast furnace is the predominant iron-producing process in the U.S. It is widely believed that the blast furnace hearth refractory is the most dominant factor affecting the campaign life of a blast furnace. The hearth, where the liquid metal is collected, is made of carbon bricks. Cooling water is normally applied to the outside wall of the hearth. Wear of the carbon refractory occurs primarily because of erosion, which is related to the operating conditions of the hearth, such as the liquid flow in the hearth and the heat duty to the walls. Evaluation of fluid flow, heat transfer, and erosion patterns in the hearth are critical to the extension of the campaign life of a blast furnace, leading to the increase of productivity and saving of costs significantly. Advanced computational fluid dynamics (CFD) modeling techniques make it possible for providing detailed information on furnace conditions and parametric effects on performance. In this research, the blast furnace No. 13 at U.S Steel has been simulated using a comprehensive CFD model. The model was validated using the temperatures measured by thermocouples in the wall refractories of the furnace. The effects of cooling water on the temperature distributions as well as erosion patterns were evaluated. The results provide useful information for the furnace operations.


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