Process-Structure-Property Relationships in Additively Manufactured Metal Matrix Composites

Author(s):  
Eskandar Fereiduni ◽  
Mohamed Elbestawi
2020 ◽  
Author(s):  
Nagaraj Chelliah Machavallavan ◽  
Rishi Raj ◽  
M.K. Surappa

In-situ magnesium based metal matrix composites (MMCs) belong to the category of advanced light weight metallic composites by which ceramic dispersoids are produced by a chemical reaction within the metal matrix itself. In-situ MMCs comprised uniform distribution of thermodynamically stable ceramic dispersoids, clean and unoxidized ceramic-metal interfaces having high interfacial strength. In last two decades, investigators have been collaborating to explore the possibility of enhancing the high temperature creep resistance performance in polymer-derived metal matrix composites (P-MMCs) by utilizing polymer precursor approach. A unique feature of the P-MMC process is that since all constituents of the ceramic phase are built into the polymer molecules itself, there is no need for a separate chemical reaction between the host metal and polymer precursor in order to form in-situ ceramic particles within the molten metal. Among the different polymer precursors commercially available in the market, the silicon-based polymers convert into the ceramic phase in the temperature range of 800–1000°C. Therefore, these Si-based polymers can be infused into molten Mg or Mg-alloys easily by simple stir-casting method. This chapter mainly focuses on understanding the structure–property correlation in both the Mg-based and Mg-alloy based in-situ P-MMCs fabricated by solidification processing via polymer precursor approach.


Author(s):  
I. W. Hall ◽  
A. P. Diwanji

Carbon fiber reinforced metal matrix composites (MMC's) are an attractive class of materials for automotive and aerospace structural applications because of their high strength and stiffness to weight ratios and their low coefficients of thermal expansion. Successful development of these new materials demands a thorough understanding of the structure/property/processing relationships and, in particular, a detailed understanding of the fiber/matrix interface since this region strongly influences the final mechanical properties of the system. This interface is affected by many factors including the manufacturing method, heat treatment, matrix alloy composition and wettability of the fibers but, since it is a region which is typically much less than lμm wide, it is inaccessible to direct detailed observation by any means other than transmission electron microscopy.


Author(s):  
A. Lawley ◽  
M. R. Pinnel ◽  
A. Pattnaik

As part of a broad program on composite materials, the role of the interface on the micromechanics of deformation of metal-matrix composites is being studied. The approach is to correlate elastic behavior, micro and macroyielding, flow, and fracture behavior with associated structural detail (dislocation substructure, fracture characteristics) and stress-state. This provides an understanding of the mode of deformation from an atomistic viewpoint; a critical evaluation can then be made of existing models of composite behavior based on continuum mechanics. This paper covers the electron microscopy (transmission, fractography, scanning microscopy) of two distinct forms of composite material: conventional fiber-reinforced (aluminum-stainless steel) and directionally solidified eutectic alloys (aluminum-copper). In the former, the interface is in the form of a compound and/or solid solution whereas in directionally solidified alloys, the interface consists of a precise crystallographic boundary between the two constituents of the eutectic.


Author(s):  
M. G. Burke ◽  
M. N. Gungor ◽  
P. K. Liaw

Aluminum-based metal matrix composites offer unique combinations of high specific strength and high stiffness. The improvement in strength and stiffness is related to the particulate reinforcement and the particular matrix alloy chosen. In this way, the metal matrix composite can be tailored for specific materials applications. The microstructural characterization of metal matrix composites is thus important in the development of these materials. In this study, the structure of a p/m 2014-SiC particulate metal matrix composite has been examined after extrusion and tensile deformation.Thin-foil specimens of the 2014-20 vol.% SiCp metal matrix composite were prepared by dimpling to approximately 35 μm prior to ion-milling using a Gatan Dual Ion Mill equipped with a cold stage. These samples were then examined in a Philips 400T TEM/STEM operated at 120 kV. Two material conditions were evaluated: after extrusion (80:1); and after tensile deformation at 250°C.


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