Modelling of Hybrid Parts Made of Ti-6Al-4V Sheets and Additive Manufactured Structures

The physics system that helps us in the study of this paper is a nonlinear hybrid electrical line with crosslink capacitor. Meaning it is composed of two different nonlinear hybrid parts Linked by capacitors with identical constant capacitance. We apply Kirchhoff laws to the circuit of the line to obtain new set of four nonlinear partial differential equations which describe the simultaneous dynamics of four solitary waves. Furthermore, we apply efficient mathematical methods based on the identification of coefficients of basic hyperbolic functions to construct exact solutions of those set of four nonlinear partial differential equations. The obtained results have enabled us to discover that, one of the two nonlinear hybrid electrical line with crosslink capacitor that we have modeled accepts the simultaneous propagation of a set of four solitary waves of type (Pulse; Pulse; Pulse; Pulse), while the other accepts the simultaneous propagation of a set of four solitary waves of type (Kink; Kink; Kink; Kink) when certain conditions we have established are respected. We ameliorate the quality of the signals by changing the sinusoidal waves that are supposed to propagate in the hybrid electrical lines with crosslink capacitor to solitary waves which are propagating in the new nonlinear hybrid electrical lines; we therefore, facilitate the choice of the type of line relative to the type of signal that we want to transmit.

Download Full-text

Investigation of the Prediction Accuracy of a Finite Element Analysis Model for the Coating Thickness in Cross-Wedge Rolled Coaxial Hybrid Parts

Materials ◽

10.3390/ma12182969 ◽

2019 ◽

Vol 12 (18) ◽

pp. 2969 ◽

Cited By ~ 1

Author(s):

Jagodzinski ◽

Kruse ◽

Barroi ◽

Mildebrath ◽

Langner ◽

...

Keyword(s):

Finite Element Analysis ◽

Finite Element ◽

Cross Section ◽

Coating Thickness ◽

Wedge Angle ◽

Research Centre ◽

Cross Wedge Rolling ◽

Element Analysis ◽

Hybrid Parts ◽

Experimental Trials

The Collaborative Research Centre 1153 (CRC 1153) “Process chain for the production of hybrid high-performance components through tailored forming” aims to develop new process chains for the production of hybrid bulk components using joined semi-finished workpieces. The subproject B1 investigates the formability of hybrid parts using cross-wedge rolling. This study investigates the reduction of the coating thickness of coaxially arranged semi-finished hybrid parts through cross-wedge rolling. The investigated parts are made of two steels (1.0460 and 1.4718) via laser cladding with hot-wire. The rolling process is designed by finite element (FE)-simulations and later experimentally investigated. Research priorities include investigations of the difference in the coating thickness of the laser cladded 1.4718 before and after cross-wedge rolling depending on the wedge angle β, cross-section reduction ∆A, and the forming speed ν. Also, the simulations and the experimental trials are compared to verify the possibility of predicting the thickness via finite element analysis (FEA). The main finding was the ability to describe the forming behavior of coaxially arranged hybrid parts at a cross-section reduction of 20% using FEA. For a cross-section reduction of 70% the results showed a larger deviation between simulation and experimental trials. The deviations were between 0.8% and 26.2%.

Download Full-text

Process combinations for the manufacturing of metal-plastic hybrid parts

IOP Conference Series Materials Science and Engineering ◽

10.1088/1757-899x/118/1/012042 ◽

2016 ◽

Vol 118 ◽

pp. 012042 ◽

Cited By ~ 6

Author(s):

W-G Drossel ◽

C Lies ◽

A Albert ◽

R Haase ◽

R Müller ◽

...

Keyword(s):

Hybrid Parts

Download Full-text

One‐Step Process for Press Hardened Steel–Carbon Fiber Reinforced Thermoset Polymer Hybrid Parts

steel research international ◽

10.1002/srin.202000085 ◽

2020 ◽

Vol 91 (10) ◽

pp. 2000085

Author(s):

Tom Taylor ◽

David Penney ◽

Jun Yanagimoto

Keyword(s):

Carbon Fiber ◽

Hardened Steel ◽

Fiber Reinforced ◽

Step Process ◽

Polymer Hybrid ◽

Hybrid Parts ◽

One Step ◽

Thermoset Polymer ◽

Carbon Fiber Reinforced

Download Full-text

Joining of Metal-Plastics-Hybrid Structures Using Laser Radiation by Considering the Surface Structure of the Metal

Journal of Polymers ◽

10.1155/2016/4734913 ◽

2016 ◽

Vol 2016 ◽

pp. 1-10 ◽

Cited By ~ 3

Author(s):

Christian Hopmann ◽

Suveni Kreimeier ◽

Jan Keseberg ◽

Carsten Wenzlau

Keyword(s):

Automotive Industry ◽

Adhesive Bond ◽

Material Structure ◽

Tensile Shear ◽

Lightweight Construction ◽

Shear Tests ◽

Hybrid Parts ◽

Microscopy Images ◽

Unalloyed Steel

Lightweight construction is a central technology in today’s industrial production. One way to achieve the climate goals is the production of hybrid compounds of metal and plastic. The manufacturing process for these hybrid parts can be divided into in-mold assembly and postmold assembly. The postmold assembly includes thermal joining by laser, which is applied in the context of this paper. For the investigations, four plastics (MABS, PA6.6-GF35, PP, and PC), which differ in their properties, and three metals (unalloyed steel, stainless steel, and aluminum) are combined and analyzed. These materials have been used, since they have a huge significance in the automotive industry. Preliminary studies showed that an adhesive bond between the two materials is achieved using metal with a structured surface. According to these studies, three structuring processes for metals (selective laser melting (SLM), NRX, and a welded metallic tissue) are tested. The quality of the material/structure combinations is tested in tensile-shear-tests, microscopy images, and alternating climate tests. Compounds with SLM-Structure achieve highest strength, while compounds with aluminum are much more complex to manufacture.

Download Full-text

Investigation of the joining zone displacement of cross-wedge rolled serially arranged hybrid parts

International Journal of Material Forming ◽

10.1007/s12289-019-01494-3 ◽

2019 ◽

Vol 13 (4) ◽

pp. 577-589 ◽

Cited By ~ 5

Author(s):

Jens Kruse ◽

Arne Jagodzinski ◽

Jan Langner ◽

Malte Stonis ◽

Bernd-Arno Behrens

Keyword(s):

Hybrid Parts

Download Full-text

Hyperbolic deformation of a gauge field theory and the hierarchy problem

International Journal of Modern Physics A ◽

10.1142/s0217751x16501773 ◽

2016 ◽

Vol 31 (34) ◽

pp. 1650177 ◽

Cited By ~ 1

Author(s):

R. Cartas-Fuentevilla ◽

A. Escalante-Hernandez ◽

A. Herrera-Aguilar

Keyword(s):

Field Theory ◽

Electromagnetic Coupling ◽

Coupling Constants ◽

Fine Tuning ◽

Mass Hierarchy ◽

Symmetry Breakdown ◽

Hybrid Parts ◽

Gauge Hierarchy ◽

Mass Terms ◽

Group Flow

The problem of the gauge hierarchy is brought up in a hypercomplex scheme for a [Formula: see text] field theory; in such a scheme, a compact gauge group is deformed through a [Formula: see text]-parameter that varies along a noncompact internal direction, transverse to the [Formula: see text] compact one, and thus an additional [Formula: see text] gauge symmetry is incorporated. This transverse direction can be understood as an extra internal dimension, which will control the spontaneous symmetry breakdown, and will allow us to establish a mass hierarchy. In this mechanism, there is no brane separation to be estabilized as in the braneworld paradigm, however, a different kind of fine-tuning is needed in order to generate the wished electroweak/Planck hierarchy. By analyzing the effective self-interactions and mass terms of the theory, an interesting duality is revealed between the real and hybrid parts of the effective potential. This duality relates the weak and strong self-interaction regimes of the theory, due to the fact that both mass terms and self-coupling constants appear as one-parameter flows in [Formula: see text]. Additionally, the [Formula: see text]-deformation will establish a flow for the electromagnetic coupling that mimics the renormalization group flow for the charge in QED.

Download Full-text