Development of Manufacturability Indices for Prismatic Parts

Author(s):  
Manish Kumar Gupta ◽  
Pramod Kumar Jain ◽  
Abinash Kumar Swain
Keyword(s):  
1988 ◽  
Vol 110 (1) ◽  
pp. 23-30 ◽  
Author(s):  
H. A. ElMaraghy ◽  
B. Johns

A model of inherent elastic compliance was developed for general position-controlled SCARA, with conventional joint feedback control, for both rotational and prismatic part insertion (Part I). The developed model was applied to the SKILAM and ADEPT I robots for validation. Experimental procedures and numerical solution methods are described. It was found that the ADEPT I robot employs a coupled control strategy between joints one and two which produces a constant, decoupled end effector compliance. The applicable compliance matrix, in this case, is presented and the experimental results are discussed. The model may be used to develop compliance maps that define the amount of end effector compliance, as a function of the joints compliance, as well as its variation for different robot configurations. This is illustrated using data for the SKILAM SCARA robot. Results are plotted and discussed. The most appropriate robot postures for assembly were found for both rotational and prismatic parts. The conditions necessary to achieve compliance or semicompliance centers with the SKILAM robot were examined. The results and methods demonstrated in these examples may be used to select appropriate robots for given applications. They can also guide robot designers in selecting joint servo-control gains to obtain the desired joints compliance ratio and improve assembly performance.


Author(s):  
Y. F. Zhang ◽  
A. Y. C. Nee ◽  
J. Y. H. Fuh

Abstract One of the most difficult tasks in automated process planning is the determination of operation sequencing. This paper describes a hybrid approach for identifying the optimal operation sequence of machining prismatic parts on a three-axis milling machining centre. In the proposed methodology, the operation sequencing is carried out in two levels of planning: set-up planning and operation planning. Various constraints on the precedence relationships between features are identified and rules and heuristics are created. Based on the precedence relationships between features, an optimization method is developed to find the optimal plan(s) with minimum number of set-ups in which the conflict between the feature precedence relationships and set-up sequence is avoided. For each set-up, an optimal feature machining sequence with minimum number of tool changes is also determined using a developed algorithm. The proposed system is still under development and the hybrid approach is partially implemented. An example is provided to demonstrate this approach.


Author(s):  
M. Marefat ◽  
J. Britanik

Abstract This research focuses on the development of an object-oriented case-based process planner which combines the advantages of the variant and generative approaches to process planning. The case-based process planner operates on general 3D prismatic parts, represented by a collection of features (eg: slots, pockets, holes, etc.). Each feature subplan is developed by the case-based planner. Then the feature subplans are combined into the global process plan for the part via a hierarchical plan merging mechanism. Abstracted feature subplans correspond to cases, which are used in subsequent planning operations to solve new problems. The abstracting and storing of feature subplans as cases is the primary mechanism by which the planner learns from its previous experiences to become more effective and efficient. The computer-aided process planner is designed to be extensible and flexible through the effective use of object-oriented principles.


2008 ◽  
Vol 46 (12) ◽  
pp. 3241-3257 ◽  
Author(s):  
S. S. Hebbal ◽  
N. K. Mehta

Measurement ◽  
2016 ◽  
Vol 92 ◽  
pp. 326-339 ◽  
Author(s):  
Slavenko M. Stojadinovic ◽  
Vidosav D. Majstorovic ◽  
Numan M. Durakbasa ◽  
Tatjana V. Sibalija

2013 ◽  
Vol 312 ◽  
pp. 475-479
Author(s):  
Wei Gang Zheng ◽  
Cun Hong Yin ◽  
Yu Hong Yuan ◽  
Zhen Min Pan ◽  
Chao Tang

This paper analyzes traditional die casting process to find out the reasons that cause shrinkage cavity and porosity defects in casting. An optimized process of die casting by using local extrusion is proposed. A device used in local extrusion which realizes forcing compensating contraction on key parts of crankcase is designed and the parameters of local extrusion process are discussed. Compared the mechanical properties and microstructure of local extrusion used in die casting production with traditional. It shows that local extrusion used in die casting production can not only achieve the aim eliminating shrinkage porosity and cavity of a casting but also can refine grain to improve the mechanical properties.


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