Some improvements on the unfolding inverse finite element method for simulation of deep drawing process

2014 ◽  
Vol 72 (1-4) ◽  
pp. 447-456 ◽  
Author(s):  
Mehdi Bostan Shirin ◽  
Ahmad Assempour
Keyword(s):  
Finite Element Method ◽  
Finite Element ◽  
Deep Drawing ◽  
Drawing Process ◽  
Deep Drawing Process ◽  
Inverse Finite Element Method ◽  
Element Method

The improvement in deep drawing process for producing air filter by using finite element method

2013 ◽  
Vol 40 (1) ◽  
pp. 125-130
Author(s):  
Trinet Yingsamphancharoen ◽  
Nakarin Srisuwan ◽  
Chira Densangarun
Keyword(s):  
Finite Element Method ◽  
Finite Element ◽  
Deep Drawing ◽  
Drawing Process ◽  
Air Filter ◽  
Deep Drawing Process ◽  
Element Method

A FINITE ELEMENT ANALYSIS FOR THE EFFECTS OF PROCESS PARAMETERS AND MATERIAL ANISOTROPY IN THE CYLINDRICAL DEEP DRAWING

2008 ◽  
Vol 07 (01) ◽  
pp. 21-32
Author(s):  
T. S. YANG ◽  
N. C. HWANG ◽  
R. F. SHYU
Keyword(s):  
Finite Element Method ◽  
Finite Element ◽  
Process Parameters ◽  
Deep Drawing ◽  
Strain Hardening Exponent ◽  
Drawing Process ◽  
Material Anisotropy ◽  
Plastic Strain Ratio ◽  
Deep Drawing Process ◽  
Element Method

Deep drawing process, one of sheet metal forming methods, is very useful in industrial field because of its efficiency. The deep drawing process is affected by many material and process parameters, such as the strain-hardening exponent, plastic strain ratio, anisotropic property of blank, friction and lubrication, blank holder force, presence of drawbeads, the profile radius of die and punch, etc. In this paper, a finite element method is used to investigate the cylindrical deep drawing process. The thickness of product and the forming force predicted by current simulation are compared with the experimental data. A finite element method is also used to investigate the maximum forming load and the minimum thickness of products under various process parameter conditions, including the profile radius of die, the clearance between die cavity and punch and the blank holding force. Furthermore, the material anisotropy and process parameters effect on the earing are also investigated.

scholarly journals Prediction and optimization of thinning in automotive sealing cover using Genetic Algorithm

2015 ◽  
Vol 3 (1) ◽  
pp. 63-70 ◽  
Author(s):  
Ganesh M. Kakandikar ◽  
Vilas M. Nandedkar
Keyword(s):  
Genetic Algorithm ◽  
Finite Element Method ◽  
Finite Element ◽  
Process Parameters ◽  
Deep Drawing ◽  
Drawing Process ◽  
The Finite Element Method ◽  
Deep Drawing Process ◽  
Compressive Stresses ◽  
Element Method

Abstract Deep drawing is a forming process in which a blank of sheet metal is radially drawn into a forming die by the mechanical action of a punch and converted to required shape. Deep drawing involves complex material flow conditions and force distributions. Radial drawing stresses and tangential compressive stresses are induced in flange region due to the material retention property. These compressive stresses result in wrinkling phenomenon in flange region. Normally blank holder is applied for restricting wrinkles. Tensile stresses in radial direction initiate thinning in the wall region of cup. The thinning results into cracking or fracture. The finite element method is widely applied worldwide to simulate the deep drawing process. For real-life simulations of deep drawing process an accurate numerical model, as well as an accurate description of material behavior and contact conditions, is necessary. The finite element method is a powerful tool to predict material thinning deformations before prototypes are made. The proposed innovative methodology combines two techniques for prediction and optimization of thinning in automotive sealing cover. Taguchi design of experiments and analysis of variance has been applied to analyze the influencing process parameters on Thinning. Mathematical relations have been developed to correlate input process parameters and Thinning. Optimization problem has been formulated for thinning and Genetic Algorithm has been applied for optimization. Experimental validation of results proves the applicability of newly proposed approach. The optimized component when manufactured is observed to be safe, no thinning or fracture is observed.

Position and the Size of Drawbeads for Sheet Metal Forming with the Finite Element Method

2014 ◽  
Vol 607 ◽  
pp. 112-117
Author(s):  
Khemajit Sena ◽  
Surasith Piyasin
Keyword(s):  
Finite Element Method ◽  
Finite Element ◽  
Sheet Metal Forming ◽  
Metal Forming ◽  
Drawing Process ◽  
The Finite Element Method ◽  
Forming Process ◽  
Deep Drawing Process ◽  
Metal Forming Process ◽  
Element Method

This study aims to find a solution to improve the formability in a deep drawing process. For this purpose drawbeads were used to avoid wrinkles and ruptures. The finite element method was applied to simulate the 3D metal forming process using a die and drawbead. The drawbead amount, position, size and form were studied for their affects on the formability. 3 drawbead patterns with 3 different heights were examined. The simulation was performed for each drawbead pattern and each drawbead geometrical parameter and the failure elements were counted. The best pattern chosen was the pattern that resulted in the least failure elements.

EFG Method Used in Deep Drawing Numerical Simulation

2020 ◽  
Vol 26 (3) ◽  
pp. 136-143
Author(s):  
Vasile Năstăsescu ◽  
Ghiță Bârsan ◽  
Silvia Marzavan
Keyword(s):  
Numerical Simulation ◽  
Finite Element Method ◽  
Finite Element ◽  
Deep Drawing ◽  
Meshfree Method ◽  
Thin Plates ◽  
Drawing Process ◽  
Deep Drawing Process ◽  
Element Free Galerkin ◽  
Element Free

AbstractThis paper brings in front of the interested researchers using one of the most known and used meshfree method, Element-Free Galerkin (EFG) method, in modelling of a technological process. It is about the deep drawing process of thin plates made of steel or aluminium. The paper gives information both for EFG method and for deep drawing process. The modelling as well the results are presented in a comparative way towards the using of Finite Element Method (FEM). The numerical analysis is based on the Ansys/Ls-Dyna program, in which EFG method is implemented. This numerical method is less known in our country and much less used, in spite of some advantages comparatively with the FEM. Of course, the EFG method is still under developing, but it can be successfully used in many problems. This paper is a proof in this sense and an urge to use the EFG method.

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