Characterizing the performance of a DIY air filter

Air filtration serves to reduce concentrations of particles in indoor environments. Most standalone, also referred to as portable or in-room, air filtration systems use HEPA filters, and cost generally scales with the clean air delivery rate. A 'do-it-yourself' lower-cost alternative, known as the Corsi-Rosenthal Box, that uses MERV-13 filters coupled with a box fan has been recently proposed, but lacks systematic performance characterization. We have characterized the performance of a five-panel Corsi-Rosenthal air filter. Measurements of size-resolved and overall decay rates of aerosol particles larger than 0.5 microns emitted into rooms of varying size with and without the air filter allowed for determination of the apparent clean air delivery rate, both as a function of size and integrated across particle sizes. The measurements made in the different rooms produced similar results, demonstrating the robustness of the method used. The size-integrated apparent clean air delivery rate increases with fan speed, from about 600 to 850 ft3 min-1 (1019 to 1444 m3 h-1). Overall, our results demonstrate that the Corsi-Rosenthal filter efficiently reduces suspended particle concentrations in indoor environments.

Liquid-mediated particle capture by nonwoven filter media for automotive engine intake air filtration

This article reports on development, characterization, and performance of liquid-treated nonwoven air filter media for automotive engine intake application. A polypropylene fiber-based needle-punched nonwoven fabric was prepared for treatment with four viscous liquids (glycerol, SAE 20W/50 engine oil, PEG 400, and deionized water) by liquid spraying technique. The filtration performance was evaluated in terms of initial and final gravimetric filtration efficiencies, fractional filtration efficiency, evolution of pressure drop, and dust holding capacity. The liquid-treated filter media registered higher gravimetric as well as fractional filtration efficiency and higher dust holding capacity as compared to the untreated ones. The initial and final gravimetric filtration efficiencies were found to be directly related to liquid add-on via a power law relationship. The liquid-treated filter media also exhibited higher fractional filtration efficiency than their untreated counterparts for all sizes of tested particles. Interestingly, the increase of fractional efficiency was more for smaller particles as compared to larger ones. This was explained quantitatively through single fiber efficiency due to adhesion. The viscosity of liquid was found to be a very crucial parameter as the dust deposition morphology was contingent to the flow of liquid onto the filter media. The stickiest liquid yielded highest filtration efficiencies, displayed slowest rise of pressure drop, and exhibited highest dust holding capacity.

Theoretical and Experimental Studies of Uneven Dust Suction from a Multi-Cyclone Settling Tank in a Two-Stage Air Filter

In this paper, the uneven air stream distribution problem of individual cyclones is studied in the multi-cyclones of intake air filters in special vehicles’ engines. This problem increases in multi-cyclones, in which several dozen cyclones have a common dust trap from which the collected dust is continuously removed by ejection suction. The aim of this study is the recognition of the theoretical and experimental possibility of reducing the streams’ unevenness, which should result in an efficiency increase in multi-cyclone separation. The methods that led to obtaining a relative stream uniformity from the suction of individual cyclones was analyzed. The method for creating equal pressure drops between the suction streams in the channels was used to achieve this goal. For this purpose, the internal structure of the multi-cyclone settler was changed. The multi-cyclone settling tank space was divided by vertical partitions into independent segments. The settling tank segment was then divided with horizontal shelves into suction channels of different heights, which were assigned a specific number of individual cyclones. The suction channels’ height was theoretically selected in terms of the equal resistance to air stream flow through the channels. For this purpose, the multi-cyclone dust settler segment model was developed. The theoretically determined suction channel’s height was verified by performing experimental flow tests in four (A, B, C, D) dust settler variants. Suction streams of satisfactory uniformity from the cyclones of the variant D settling tank were obtained at a level of 5%. In the next stage, experimental tests of the segment cyclones were carried out with dust before and after the division into suction channels of variant D for the settling tank. A significant increase was achieved from 93.73% to 96.08% in the cyclones’ separation efficiency, which were located as far away from the suction stub as possible and led to a reduction in the non-uniformity of cyclone efficiency in the segment. It follows that the multi-cyclone dust settling segment’s internal structure change gave the expected results.

Assessment of Chemical Fiber Air Filter for General Ventilation

Air filters for general ventilation have mainly been used to control the concentration of indoor particulate matter. In this study, the pressure differential, test dust capacity, quality factor and operating life of class F8 pleat–plate and multi-bag type chemical fiber filters were evaluated using an air filter performance test system. The results showed that the resistance increase rate of multi-bag filter (0.49 Pa/g·(cm/s)) was lower than that of pleat–plate filter (1.94 Pa/g·(cm/s)), the quality factor of the multi-bag filter was lower than that of pleat–plate filter, and the dust capacity of the multi-bag filter was much higher than that of the pleat–plate filter. The operating life of the multi-bag filter was 8 times as that of the pleat–plate filter with the measured PM2.5 of outdoor. The energy consumption of the pleat–plate filter was 2.2 times that of the multi-bag filter. Analyzing the electron microscope photos after dust loading, the dust depth of pleat–plate filter into filter material was thinner than that of multi-bag filter. The research results could provide data support for the design optimization and selection of ventilation filters and the treatment of the particulate matter in indoor environments.