Design and evaluation of 3D printed polymeric cellular materials for dynamic energy absorption

2019 ◽  
Vol 103 (5-8) ◽  
pp. 2347-2361 ◽  
Author(s):  
Fatah Habib ◽  
Pio Iovenitti ◽  
Syed Masood ◽  
Mostafa Nikzad ◽  
Dong Ruan
2021 ◽  
pp. 109863
Author(s):  
J Jefferson Andrew ◽  
Hasan Alhashmi ◽  
Andreas Schiffer ◽  
S Kumar ◽  
Vikram S. Deshpande

2011 ◽  
Vol 13 (11) ◽  
pp. 1042-1049 ◽  
Author(s):  
Volker Presser ◽  
Stefanie Schultheiß ◽  
Christian Kohler ◽  
Christoph Berthold ◽  
Klaus G. Nickel ◽  
...  

2021 ◽  
Vol 15 (2) ◽  
pp. 8169-8177
Author(s):  
Berkay Ergene ◽  
İsmet ŞEKEROĞLU ◽  
Çağın Bolat ◽  
Bekir Yalçın

In recent years, cellular structures have attracted great deal of attention of many researchers due to their unique properties like exhibiting high strength at low density and great energy absorption. Also, the applications of cellular structures (or lattice structures) such as wing airfoil, tire, fiber and implant, are mainly used in aerospace, automotive, textile and biomedical industries respectively. In this investigation, the idea of using cellular structures in pipes made of acrylonitrile butadiene styrene (ABS) material was focused on and four different pipe types were designed as honeycomb structure model, straight rib pattern model, hybrid version of the first two models and fully solid model. Subsequently, these models were 3D printed by using FDM method and these lightweight pipes were subjected to compression tests in order to obtain stress-strain curves of these structures. Mechanical properties of lightweight pipes like elasticity modulus, specific modulus, compressive strength, specific compressive strength, absorbed energy and specific absorbed energy were calculated and compared to each other. Moreover, deformation modes were recorded during all compression tests and reported as well. The results showed that pipe models including lattice wall thickness could be preferred for the applications which don’t require too high compressive strength and their specific energy absorption values were notably capable to compete with fully solid pipe structures. In particular, rib shape lattice structure had the highest elongation while the fully solid one possessed worst ductility. Lastly, it is pointed out that 3D printing method provides a great opportunity to have a foresight about production of uncommon parts by prototyping.


2020 ◽  
Author(s):  
Mohammed Mudassir ◽  
Mahmoud Mansour

Cellular materials such as metal foams are porous, lightweight structures that exhibit good energy absorption properties. They have been used for many years in various applications including energy absorption. Traditional cellular structures do not have consistent pore sizes and their behaviors and properties such as failure mechanisms and energy absorption are not always same even within the same batch. This is a major obstacle for their applications in critical areas where consistency is required. With the popularity of additive manufacturing, new interest has garnered around fabricating metal foams using this technology. It is necessary to study the possibility of designing cellular structures with additive manufacturing and their energy absorbing behavior before any sort of commercialization for critical applications is contemplated. The primary hypothesis of this senior project is to prove that energy absorbing cellular materials can be designed. Designing in this context is much like how a car can be designed to carry a certain number of passengers. To prove this hypothesis, the paper shows that the geometry is a key factor that affects energy absorption and that is possible to design the geometry in order to obtain certain behaviors and properties as desired. Much like designing a car, it requires technical expertise, ingenuity, experience and learning curve for designing cellular structures. It is simple to come with a design, but not so much when the design in constrained by stringent requirements for energy absorption and failure behaviors. The scope was limited to the study of metal foams such as the ones made from aluminum and titanium. The primary interest has been academic rather than finding ways to commercialize it. The study has been carried out using simulation and experimental verification has been suggested for future work. Nevertheless, the numerical or simulation results show that energy absorbing cellular structures can be designed that exhibit good energy absorption comparable to traditional metal foams but perhaps with better consistency and failure behaviors. The specific energy absorption was found to be 18 kJ/kg for aluminum metal foams and 23 kJ/kg for titanium metal foams. The average crushing force has been observed to be around 70 kN for aluminum and around 190 kN for titanium. These values are within the acceptable range for most traditional metal foams under similar conditions as simulated in this paper.


2018 ◽  
Vol 24 (2) ◽  
pp. 477-484
Author(s):  
Hossein Goodarzi Hosseinabadi ◽  
Reza Bagheri ◽  
Volker Altstädt

Purpose Hexagonal honeycombs with meso-metric cell size show excellent load bearing and energy absorption potential, which make them attractive in many applications. However, owing to their bend-dominated structure, honeycombs are susceptible to deformation localization. The purpose of this study is to provide insight about shear band propagation in struts of 3D-printed honeycombs and its relation to the achieved macroscopic mechanical behavior. Design/methodology/approach Hexagonal honeycombs and unit cell models are 3D-printed by fused deposition modeling (FDM). The samples are exposed to compression loading and digital image correlation technique and finite element analyses are incorporated. Findings It is found that the strain contours, which are obtained by finite element, are in agreement with experimental measurements made by DIC. In addition, three stages of shear band propagation in struts of 3D-printed honeycombs are illustrated. Then the correlation between shear band propagation stages and the achieved macroscopic mechanical responses is discussed in detail. Originality/value For the first time, a hierarchical activation of different modes of shear band propagation in struts of a 3D-printed honeycomb is reported. This information can be of use for designing a new generation of honeycombs with tailor-made localization and energy absorption potential.


2022 ◽  
Vol 208 ◽  
pp. 114361
Author(s):  
Josephine V. Carstensen ◽  
Reza Lotfi ◽  
Wen Chen ◽  
Stefan Szyniszewski ◽  
Stavros Gaitanaros ◽  
...  

Nanoscale ◽  
2020 ◽  
Vol 12 (14) ◽  
pp. 7416-7432 ◽  
Author(s):  
Xiaocong Tian ◽  
Kun Zhou

This article provides a comprehensive overview of 3D-printed cellular materials for advanced electrochemical energy storage and conversion applications.


2016 ◽  
Vol 112 ◽  
pp. 172-183 ◽  
Author(s):  
Simon R.G. Bates ◽  
Ian R. Farrow ◽  
Richard S. Trask
Keyword(s):  

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