Parametric study on heat transfer enhancement and pressure drop of an internal blade tip-wall with pin-fin arrays

2010 ◽  
Vol 47 (1) ◽  
pp. 45-57 ◽  
Author(s):  
Gongnan Xie ◽  
Bengt Sundén ◽  
Lieke Wang ◽  
Esa Utriainen
2009 ◽  
Vol 132 (3) ◽  
Author(s):  
Gongnan Xie ◽  
Bengt Sundén ◽  
Esa Utriainen ◽  
Lieke Wang

Cooling methods are strongly needed for the turbine blade tips to ensure a long durability and safe operation. Improving the internal convective cooling is therefore required to increase the blade tip life. A common way to cool the tip is to use serpentine passages with 180-deg turns under the blade tip cap. In this paper, enhanced heat transfer of a blade tip cap has been investigated numerically. The computational models consist of a two-pass channel with a 180-deg turn and various arrays of pin fins mounted on the tip cap, and a smooth two-pass channel. The inlet Reynolds number is ranging from 100,000 to 600,000. The computations are 3D, steady, incompressible, and nonrotating. Details of the 3D fluid flow and heat transfer over the tip walls are presented. The effects of pin-fin height, diameter, and pitches on the heat transfer enhancement on the blade tip walls are observed. The overall performances of ten models are compared and evaluated. It is found that due to the combination of turning, impingement, and pin-fin crossflow, the heat transfer coefficient of the pin-finned tip is a factor of 2.67 higher than that of a smooth tip. This augmentation is achieved at the expense of a penalty of pressure drop around 30%. Results show that the intensity of heat transfer enhancement depends upon pin-fin configuration and arrangement. It is suggested that pin fins could be used to enhance the blade tip heat transfer and cooling.


2012 ◽  
Vol 134 (8) ◽  
Author(s):  
Sin Chien Siw ◽  
Minking K. Chyu ◽  
Tom I.-P. Shih ◽  
Mary Anne Alvin

Heat transfer and pressure characteristics in a rectangular channel with pin-fin arrays of partial detachment from one of the endwalls have been experimentally studied. The overall channel geometry (W = 76.2 mm, E = 25.4 mm) simulates an internal cooling passage of wide aspect ratio (3:1) in a gas turbine airfoil. With a given pin diameter, D = 6.35 mm = ¼E, three different pin-fin height-to-diameter ratios, H/D = 4, 3, and 2, were examined. Each of these three cases corresponds to a specific pin array geometry of detachment spacing (C) between the pin tip and one of the endwalls, i.e., C/D = 0, 1, 2, respectively. The Reynolds number, based on the hydraulic diameter of the unobstructed cross-section and the mean bulk velocity, ranges from 10,000 to 25,000. The experiment employs a hybrid technique based on transient liquid crystal imaging to obtain the distributions of the local heat transfer coefficient over all of the participating surfaces, including the endwalls and all the pin elements. Experimental results reveal that the presence of a detached space between the pin tip and the endwall has a significant effect on the convective heat transfer and pressure loss in the channel. The presence of pin-to-endwall spacing promotes wall-flow interaction, generates additional separated shear layers, and augments turbulent transport. In general, an increase in detached spacing, or C/D, leads to lower heat transfer enhancement and pressure drop. However, C/D = 1, i.e., H/D = 3, of a staggered array configuration exhibits the highest heat transfer enhancement, followed by the cases of C/D = 0 and C/D = 2, i.e., H/D = 4 or 2, respectively.


Author(s):  
Metapun Nuntakulamarat ◽  
Chao-Cheng Shiau ◽  
Je-Chin Han

Abstract This paper focuses on the measurements of heat transfer enhancement and pressure drop of different pin or fin configurations in a high aspect ratio (AR = 9.57/1.2) channel. Two different pin-fin shapes including circular pins and strip fins were studied. Different pin-fin spacings for circular pins (S/D = 2, 4) and strip fins (S/W = 8, 16) were investigated, respectively. In addition, the thickness effect of the strip fin was included in this study. The regionally averaged heat transfer measurement method was used to acquire the heat transfer coefficients on two opposite featured surfaces within the test channel. For each configuration, the tested Reynolds number was ranging from 20,000 to 80,000. The results indicate that the channel with circular pins has better heat transfer enhancement and higher pressure loss than their strip fins counterparts. However, the strip fins are considered better designs in terms of thermal performance. For the gas turbine designers aim at developing an improved internal cooling feature, this work demonstrates the great potential of the strip fins as a novel and effective cooling design compared with the conventional circular pins.


Author(s):  
Sin Chien Siw ◽  
Minking K. Chyu ◽  
Tom I.-P. Shih ◽  
Mary Anne Alvin

Heat transfer and pressure characteristics in a rectangular channel with pin-fin arrays of partial detachment from one of the endwalls have been experimentally studied. The overall channel geometry (W = 101.6 mm, E = 25.4 mm) simulates an internal cooling passage of wide aspect ratio (4:1) in a gas turbine airfoil. With a given pin diameter, D = 6.35 mm = 1/4 E, three different pin-fin height-to-diameter ratios, H/D = 4, 3, and 2, were examined. Each of these three cases corresponds to a specific pin array geometry of detachment spacing (C) between the pin-tip and one of the endwalls, i.e. C/D = 0, 1, 2, respectively. The Reynolds number, based on the hydraulic diameter of the un-obstructed cross-section and the mean bulk velocity, ranges from 10,000 to 25,000. The experiment employs a hybrid technique based on transient liquid crystal imaging to obtain distributions of the local heat transfer coefficient over all of the participating surfaces, including the endwalls and all the pin elements. Experimental results reveal that the presence of a detached space between the pin-tip and the endwall have a significant effect on the convective heat transfer and pressure loss in the channel. The presence of pin-to-endwall spacing promotes wall-flow interaction, generates additional separated shear layers, and augments turbulent transport. In general, an increase in detached spacing, or C/D leads to lower heat transfer enhancement and pressure drop. However, C/D = 1, i.e. H/D = 3, of a staggered array configuration exhibits the highest heat transfer enhancement, followed by the cases of C/D = 0 and C/D = 2, i.e. H/D = 4 or 2, respectively.


Solar Energy ◽  
2017 ◽  
Vol 144 ◽  
pp. 185-202 ◽  
Author(s):  
Xiangtao Gong ◽  
Fuqiang Wang ◽  
Haiyan Wang ◽  
Jianyu Tan ◽  
Qingzhi Lai ◽  
...  

1998 ◽  
Vol 120 (2) ◽  
pp. 362-367 ◽  
Author(s):  
M. K. Chyu ◽  
Y. C. Hsing ◽  
V. Natarajan

The present study explores the heat transfer enhancement induced by arrays of cubic fins. The fin element is either a cube or a diamond in shape. The array configurations studied include both in-line and staggered arrays of seven rows and five columns. Both cubic arrays have the same geometric parameters, i.e., H/D = 1, S/D = X/D = 2.5, which are similar to those of earlier studies on circular pin-fin arrays. The present results indicate that the cube element in either array always yields the highest heat transfer, followed by diamond and circular pin-fin. Arrays with diamond-shaped elements generally cause the greater pressure loss than those with either cubes or pin fins. For a given element shape, a staggered array generally produces higher heat transfer enhancement and pressure loss than the corresponding inline array. Cubic arrays can be viable alternatives for pedestal cooling near a blade trailing edge.


Author(s):  
G. N. Xie ◽  
B. Sunde´n ◽  
L. K. Wang ◽  
E. Utriainen

A common way to cool the tip is to use serpentine passages with 180-deg turn under the blade tip-cap. Improving internal convective cooling is therefore required to increase the blade tip life. In this paper, augmented heat transfer of a blade tip has been investigated numerically. The computational models consist of a two-pass channel with 180-deg turn and pin-fins mounted on the tip-cap, and a smooth two-pass channel. On the other hand, In particular manufacture, the casting process does not make a perfect cylinder pin, a fillet needs to be placed at the endwall. In order to make the conditions of simulations as close to real practice as possible, it is desirable to examine the effect of fillet on the tip heat transfer. Therefore, in the present study, the effect of pin base-fillet on heat transfer enhancement of a blade pin-finned tip-wall is investigated numerically. Inlet Reynolds numbers are ranging from 100,000 to 600,000. The computations are 3D, steady, incompressible and stationary. It is found that the pin-fins make the counter-rotating vortices towards pin-fin surfaces, resulting in continuous turbulent mixing near the pin-finned tip. Due to the combination of turning, impingement and pin-fin crossflow, the heat transfer coefficient of the pin-finned tip is a factor of as much as 2.66 higher than that of a smooth tip. Besides, with base-fillets the heat transfer enhancement is increased by about 10% while almost no additional pressure loss is resulted. It is suggested that the pin-fins could be used to enhance blade tip heat transfer and cooling.


Author(s):  
M. K. Chyu ◽  
Y. C. Hsing ◽  
V. Natarajan

The present study explores the heat transfer enhancement induced by arrays of cubic fins. The fin element is either a cube or a diamond in shape. The array configurations studied include both inline and staggered arrays of seven rows and five columns. Both cubic arrays have the same geometric parameters, i.e., H/D=1, S/D=X/D=2.5, which are similar to those of earlier studies on circular pin-fin arrays. The present results indicate that the cube element in either array always yields the highest heat transfer, followed by diamond and circular pin-fin. Arrays with diamond-shaped elements generally cause the greatest pressure loss than those with either cubes or pin fins. For a given element shape, a staggered array generally produces higher heat transfer enhancement and pressure loss than the corresponding inline array. Cubic Arrays can be viable alternatives for pedestal cooling near a blade trailing edge.


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