A Study of Optimal Rock-Cutting Conditions for Hard Rock TBM Using the Discrete Element Method

Author(s):  
T. Moon ◽  
J. Oh
Author(s):  
Grzegorz Stopka

AbstractThe use of asymmetrical disc tools for the mining of hard and very hard rocks is a promising direction for developing mechanical mining methods. A significant obstacle in developing mining methods with the use of asymmetric disc tools is the lack of adequate computational methods. A deep understanding of rock–tool interaction can develop industrial applications of asymmetric disc tools significantly. The fundamental problem in designing work systems with asymmetric disc tools is the lack of adequate analytical models to identify tool loads during the mining process. One reasonable approach is to use computer simulation. The purpose of the research was to develop a simulation model of rock cutting using an asymmetrical disc tool and then evaluate the developed model. In the article, the Discrete-Element Method (DEM) in LS-Dyna was adopted to simulate rock cutting with asymmetrical disc tools. Numerical tests were conducted by pushing the disc into a rock sample at a given distance from the sample edge until the material was detached entirely. Two types of rock samples were used in the simulation tests: concrete and sandstone. The independent variables in the study were the disc diameter and the cut spacing. To validate the simulation model, analogous laboratory tests were carried out. The article presents a comparison of the results of simulation and laboratory tests. The given comparison showed good accordance LS-Dyna model with the experimental studies. The proposed test results can be input data for developing simulation models on a larger scale. Thus, it will be possible to consider the complex kinematics of the dynamics of the rock-mining process with disc tools using the DEM simulation.


TAPPI Journal ◽  
2019 ◽  
Vol 18 (2) ◽  
pp. 101-108
Author(s):  
Daniel Varney ◽  
Douglas Bousfield

Cracking at the fold is a serious issue for many grades of coated paper and coated board. Some recent work has suggested methods to minimize this problem by using two or more coating layers of different properties. A discrete element method (DEM) has been used to model deformation events for single layer coating systems such as in-plain and out-of-plain tension, three-point bending, and a novel moving force picking simulation, but nothing has been reported related to multiple coating layers. In this paper, a DEM model has been expanded to predict the three-point bending response of a two-layer system. The main factors evaluated include the use of different binder systems in each layer and the ratio of the bottom and top layer weights. As in the past, the properties of the binder and the binder concentration are input parameters. The model can predict crack formation that is a function of these two sets of factors. In addition, the model can predict the flexural modulus, the maximum flexural stress, and the strain-at-failure. The predictions are qualitatively compared with experimental results reported in the literature.


Sign in / Sign up

Export Citation Format

Share Document